E28 - the long slog

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Discussion

Shadow R1

3,800 posts

176 months

Sunday 27th January 2013
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Great write up.
Please keep the updates coming.

Super Slo Mo

5,368 posts

198 months

Sunday 27th January 2013
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olly22n said:
Whats that rod thing to the right of the steering box??
Could be an engine mount/damper?

Huntsman

8,054 posts

250 months

Monday 28th January 2013
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This is going to be one of the best E28's out there.

I still want a Schulz estate, only a couple of dozen built.

Output Flange

Original Poster:

16,798 posts

211 months

Friday 1st February 2013
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Not much of an update, as I've not had time to do much.

Engine has arrived:





The M50 sump is already here, and delivered today was a new sump gasket, the correct oil pickup pipe, a new dipstick (just because) and various odds and sods:



Did some shopping yesterday, so due for delivery soon are some new rear calipers (from an E34 535i), a LUK clutch kit and service parts for the M52 (plugs, oil filter etc). This is a steel-linered block, so no Nikasil worries.

I need to pull the waterpump out and check it's a metal impellor version, and if not change that and the stat.

Also need to source a gearbox soon.

Output Flange

Original Poster:

16,798 posts

211 months

Friday 1st February 2013
quotequote all
Oh alright, you can have another update then. But stop the begging.

M52 wearing an M52 sump:



This won't work. Having the bowl at the front will, apparently, foul the subframe or steering or something. This is why the M50 sump is needed, as it's the other way round.

So, with the M52 sump off, you can see the next little problem - the oil pickup pipe for the M52 sump reaches to the front of the sump, and is supported by this bracket:



That bracket will foul the M50 sump, so it has to come off:



And there it was, gone.

M50 (shiny) and M52 (oily) pickups side-by-side:



Anyway, new pickup on (you need to loosen the oil pump bolts to get at one of the bolts on the pickup), bracket removed and new sump gasket resting in place:



Rather than reuse the sump bolts, I'm going to order new ones, so it's just held in place by a couple for now:



And for something completely different, I gave the throttle body a quick spray with carb cleaner and wipe:



Next job will be to tidy the garage again - with several jobs on the go at once, it's turning into disorganised chaos.

Output Flange

Original Poster:

16,798 posts

211 months

Saturday 2nd February 2013
quotequote all
Me again.

Tomorrow's job:



Just in case, like.

There may be a diff update shortly, too. How very exciting.

Output Flange

Original Poster:

16,798 posts

211 months

Saturday 2nd February 2013
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Some more presents arrived.

Service stuff - oil filter and spark plugs:



Shiny new rear calipers (from an E34 535i):



The LUK clutch kit I ordered:



Seems they spell LUK differently to me.

The engine doesn't fit on the stand with the clutch and flywheel attached, so that's a job for later. Tomorrow will be water pump, thermostat, plugs and oil filter.

That, and removing the fuel tanks, fuel pump, fuel lines, brake hard lines and anything else I can get my hammer within 6 inches of.

Huntsman

8,054 posts

250 months

Saturday 2nd February 2013
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You are on fire Flange!!

Sachs is fine instead of LUK.

Paul S4

1,183 posts

210 months

Saturday 2nd February 2013
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Just a quick question...That Circoli water pump...what is the quality like ?
I am considering replacing the original one on my E36 328 with one of these, but not 100% sure yet.

MJK 24

5,648 posts

236 months

Saturday 2nd February 2013
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Sachs clutch kit will be as good as LUK. Wouldn't hesitate to use either on my cars.

Good luck with the rest of the build. Great cars smile

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Original Poster:

16,798 posts

211 months

Sunday 3rd February 2013
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Paul S4 said:
Just a quick question...That Circoli water pump...what is the quality like ?
It's fine - it's got a metal impellor and seems well made enough.

Output Flange

Original Poster:

16,798 posts

211 months

Sunday 3rd February 2013
quotequote all
Huntsman said:
Sachs is fine instead of LUK.
Agreed, just tickles me that on the ECP website they make a big thing about it being a LUK kit you're buying - when I bought one before for the M3 I had a choice of LUK or Sachs - I chose LUK, they sent Sachs. Bless 'em.

Output Flange

Original Poster:

16,798 posts

211 months

Sunday 3rd February 2013
quotequote all
A bit of pissing around today.

Plugs changed, thermostat changed, waterpump changed. Old drive belts removed, new one on order.

Whipped the cam cover off to have a quick peak inside, and all seems well:



Had to unleash The Persuader Mk3 to get the stubborn pinnion out, but out it came, so the diff case and back cover are now ready for blasting:



Other than that, the garage has been tidied, the various bits and bobs have been sorted and put into boxes, and most of the various fluids I've spilt on the floor have been mopped up. Fnar.

Oh, and I also gave the top engine cover a clean up. Cillit Bang is the daddy.

Special thanks today go to Woodkid for their excellent track Run Boy Run and Innis & Gunn for putting beer into oak barrels before it gets delivered to my mouth.

Output Flange

Original Poster:

16,798 posts

211 months

Tuesday 5th February 2013
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So, today's uber-exciting update:



Boom! New drive belt fitted.

Wait! Wait! That's not all...

What you can't see is the brand new oil cap and brand new sump plug. Yep.

Something else I have done today is order a new petrol tank, so hopefully that should be with me shortly.

For no good reason other than I wanted to, I started attacking the (soon to be scrapped) front panel with a strip disc, just to see how effective it was. The answer was very. So with some bare metal on show, I thought I ought to stick some primer on it. And then two coats of Zinnober - just to see. That's currently drying, then it'll get a quick flash of lacquer, and then I'll have a reminder of what colour it's going to be at the end - woohoo.

Oh, and final thought for the evening - I cut away the windscreen seal at the bottom corners, where the metal is rusting. The camera battery gave up at that point, but it's not too bad. Ish. Kinda.

Other final thoughts for the evening include a potentially expensive mistake avoided - I've been intending to fit a 6 speed gearbox (from an E36 M3), but they're getting reasonably thin on the ground, so when I saw an E46 box come up locally at a good price I was pretty much ready to drive over tonight to get it. Excpet a bit of digging showed that to use it with an M52 meant I'd need an E46 M3 flywheel and clutch, and a 325i slave cylinder. Having just bought a new clutch kit I didn't fancy that. Could've been lots of pennies wasted - phew!


V8mate

45,899 posts

189 months

Tuesday 5th February 2013
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I threw two E36 M3 'boxes away last year frown

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Original Poster:

16,798 posts

211 months

Tuesday 5th February 2013
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6 speeds?

V8mate

45,899 posts

189 months

Tuesday 5th February 2013
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Yep - one stick and one SMG.

All part of the 'how much money can I lose on E36s in 2012?' competition.

Output Flange

Original Poster:

16,798 posts

211 months

Tuesday 5th February 2013
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You utter, utter mastodon.

V8mate

45,899 posts

189 months

Tuesday 5th February 2013
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That's a good thing, right?

V8mate

45,899 posts

189 months

Tuesday 5th February 2013
quotequote all
olly22n said:
V8mate said:
Yep - one stick and one SMG.

All part of the 'how much money can I lose on E36s in 2012?' competition.
At least I throw my money away by spending it, rather than actually throwing it away.
I did spend it. I paid someone for the gearboxes.