Building "Thor"

Author
Discussion

dxg

8,202 posts

260 months

Sunday 3rd August 2014
quotequote all
Stumbled across this:


Thought of this thread. An alternative direction, perhaps?

More info here: http://forums.vwvortex.com/showthread.php?7016680-...

Edited by dxg on Sunday 3rd August 15:24

AstonZagato

12,703 posts

210 months

Monday 4th August 2014
quotequote all
From another thread.

Baron Greenback said:
Ok not everyones cup of tea, thought I would link this one in (opps not a car also smile), should be turned 90 degrees for cooling!

Allen Millyard's giant boardtracker, the Flying Millyard, built to house the engine he had created using two cylinders from a Pratt and Whitney 1340 radial. The result is a 5000cc V-Twin and it's a beauty to behold.



https://www.youtube.com/watch?v=nnrzZQVtkeM

To begin, the bike, at idle, has the pleasant sound of an old radial biplane idling on the taxiway, if you've ever heard an old Waco or Stearman, you know what I mean, and on the road it seems to cruise without effort, as a 5 liter V-Twin certainly should. The Flying Millyard, though, does show one shortcoming of building engines this big, and that is, trying to get the proportions of the bike right when it's going to be ridden by a normal human being. The engine can't be squeezed into a normal frame of any sort, so you end up getting an outsized lump in the center with very long handlebars for the rider out back.

Taken from http://thekneeslider.com/the-flying-millyard-v-twi...

Storer

Original Poster:

5,024 posts

215 months

Monday 4th August 2014
quotequote all
AstonZagato said:
From another thread.

Baron Greenback said:
Ok not everyones cup of tea, thought I would link this one in (opps not a car also smile), should be turned 90 degrees for cooling!

Allen Millyard's giant boardtracker, the Flying Millyard, built to house the engine he had created using two cylinders from a Pratt and Whitney 1340 radial. The result is a 5000cc V-Twin and it's a beauty to behold.



https://www.youtube.com/watch?v=nnrzZQVtkeM

To begin, the bike, at idle, has the pleasant sound of an old radial biplane idling on the taxiway, if you've ever heard an old Waco or Stearman, you know what I mean, and on the road it seems to cruise without effort, as a 5 liter V-Twin certainly should. The Flying Millyard, though, does show one shortcoming of building engines this big, and that is, trying to get the proportions of the bike right when it's going to be ridden by a normal human being. The engine can't be squeezed into a normal frame of any sort, so you end up getting an outsized lump in the center with very long handlebars for the rider out back.

Taken from http://thekneeslider.com/the-flying-millyard-v-twi...
Each cylinder is larger than those in my Meteor engine!!!!


Paul

Lefty

16,154 posts

202 months

Tuesday 5th August 2014
quotequote all
He could have tried mounting it with the crank inline although the torque reaction could have been interesting...

The cooling system may need some work but he could also have canted the whole engine forward a'la Ducati, more of an L-twin than a v-twin.

richw_82

992 posts

186 months

Tuesday 5th August 2014
quotequote all
There's some nice build pictures of that V-twin engine on the Warbird Information Exchange forum. His engineering skill is quite something, building all the crankcase and crank itself.

http://www.warbirdinformationexchange.org/phpBB3/v...

Regards,

Rich

ARAF

20,759 posts

223 months

Tuesday 5th August 2014
quotequote all
Lefty said:
..... he could also have canted the whole engine forward a'la Ducati, more of an L-twin than a v-twin.
Apart from the front wheel getting in the way? scratchchin

Baron Greenback

6,981 posts

150 months

Tuesday 5th August 2014
quotequote all
richw_82 said:
There's some nice build pictures of that V-twin engine on the Warbird Information Exchange forum. His engineering skill is quite something, building all the crankcase and crank itself.

http://www.warbirdinformationexchange.org/phpBB3/v...

Regards,

Rich
http://108.163.194.210/~dbbpcom/dbbp/coolest/5000cc.html

found a link for a merlin engine on a bike also!

Storer

Original Poster:

5,024 posts

215 months

Monday 18th August 2014
quotequote all
Little bit of an update.

I have decided to go with 12 throttle bodies.

These



They will need some adaption to get them to fit



When the soda granules I have ordered arrive I will clean them up so they look sparkly...

Two 39" x 4" x 2" billets of aluminium are next on the purchase list and then the fun begins making the inlet manifolds.


Paul

Lefty

16,154 posts

202 months

Monday 18th August 2014
quotequote all
Where are the TB's from? I mean, what engine were they originally designed for?

Cheers

Storer

Original Poster:

5,024 posts

215 months

Monday 18th August 2014
quotequote all
Oh dear. I hoped nobody would ask....

They are from a pair of BMW M3 E46.

You could say I am scavenging crashed German equipment to get my Brit up and running.......

Realistically, they are well made and ideal for this engine.



Paul

AstonZagato

12,703 posts

210 months

Monday 18th August 2014
quotequote all
Storer said:
Realistically, they are ... ideal for this engine.
Other than they don't fit...

Edited by AstonZagato on Monday 18th August 23:27

Steve_D

13,747 posts

258 months

Monday 18th August 2014
quotequote all
Why the change?
What's wrong with what is already on the engine?

Steve

RoverP6B

4,338 posts

128 months

Tuesday 19th August 2014
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Surely they won't give anything like the fuel flow required of such a vast engine?

ivanhoew

977 posts

241 months

Tuesday 19th August 2014
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mmmmm wish I could afford those paul ! they will look great with some long shiny bellmouths .

e21jason

717 posts

219 months

Tuesday 19th August 2014
quotequote all
Those throttle will easily flow 700BHP based on the OEM application


Megaflow

9,410 posts

225 months

Tuesday 19th August 2014
quotequote all
Steve_D said:
Why the change?
What's wrong with what is already on the engine?
A change to fuel injection because the engine is on SU carbs, IIRC.

Steve said:
Surely they won't give anything like the fuel flow required of such a vast engine?
If my memory is working correctly, and the engine is on SU carbs, the then M3 bodies will flow massively more air than the carbs.

ARAF

20,759 posts

223 months

Tuesday 19th August 2014
quotequote all
Storer said:
Oh dear. I hoped nobody would ask....
Paul
laugh You should have said that they were from the modern arm of a company called Rapp, who produced aero engines 100 years ago. wink

I like the idea of using ITBs, but I wonder if controlling them may give you more headaches than using them solves.

Good luck. smile

chuntington101

5,733 posts

236 months

Tuesday 19th August 2014
quotequote all
Why not take a single throttle body of a car and mount 12 of them? i know it would take a lot but you can space them how you like then.

e21jason

717 posts

219 months

Tuesday 19th August 2014
quotequote all
e46 m3 throttle bodies are individual ones linked together

Storer

Original Poster:

5,024 posts

215 months

Tuesday 19th August 2014
quotequote all
Hopefully a few answers to the above questions/comments.

The original twin Zenith carbs like to 'slosh' great dollops of fuel into the engine. They are mated to a water cooled manifold and the whole arrangement makes accessing the 'between V' spark plugs (it has 24 spark plugs) a bugger. This carb/manifold arrangement also weighs about 75lbs!!!
It makes the engine running and starting more 'hit and miss' too.

I could have gone for three 102mm throttle bodies mounted to a common inlet manifold but that would still cause access issues.

The BMW M3 E46 bodies are 50mm individual units on a common shaft. With a new shaft of stainless steel they can be spaced as needed. I will have to fabricate a fuel rail to suit, but will probably not need the balance pipe as there will be air movement in the head between cylinders as this will not be completely sealed.

The control of the throttles is mechanical and the banks can be linked to a single throttle cable. They already have a position sensor that can feed the ECU. It is likely that the existing injectors will be large enough but time will tell. They are plentiful and well known in the tuning market.

With electronic control of the spark and injection the engine will be much more tractable and fuel consumption improved. I want to use this car a lot when it is complete so would like to get the best MPG I can but still have the 'fun' of a vast engine.

A purist would say 'leave it as it is' but then the same could be said about the whole car. Besides, if it doesn't work I have another complete engine I could fit instead!



Paul

Flames from the exhaust may have to be fake though!!!