Improving The Breed, 2006 Mustang GT.

Improving The Breed, 2006 Mustang GT.

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PanzerCommander

Original Poster:

5,026 posts

219 months

Sunday 16th November 2014
quotequote all
October 2014
The next phase of modifications (sort of, more just an upgrade really). This upgrade is the brake pads and disks (all round). The OEM ones are to be replaced with Stoptech grooved disks and high performance pads. You might be wondering why I didn’t do this whilst I had the back end in bits to change the Panhard brace (the bump stops were actually done a couple of weeks previous at Santa Pod) and in truth I did do it last weekend but the reasons for making a separate post will become evident shortly.

A brake disk and pad change is (alongside an oil change) one job you can do on a car yourself though it can be time consuming if you have never done it before. The only specialist tool you need is a piston push back tool (mainly for the rear, you can use a G-clamp for the fronts), the rest is just the appropriate sized spanners/ratchets.

The Stoptech disks were provided by Mike Lacey of ModUrStang – top bloke, the rears went without a hitch:
Left:

Right:


Whilst I was under the rear I also wire brushed and rubbed down the rear LCA (they are powder coated and take a beating) and gave them a coat of red Hammerite to protect them. They will want removing and doing properly (powder coating) at some point.

The front left brake change went without a hitch (aside from getting both inside pads on the left – woops). However, the front right was to leave me without a car for a week. Once I had removed the calliper and hung it out of the way and then removed the slider the cursory check to make sure the sliders move freely revealed the top one was stuck. No problem, it has flat sides so an appropriately sized spanner should get it moving again so I can dismantle it clean it up and re-grease it. Err… no not a cat in hells chance, even a 12” spanner kept slipping off (its narrow). So I moved up to mole grips, and succeeded in only gouging the outside edge of the slider. I managed to remove the rubber boot without damaging it (it still formed a perfect seal oddly enough) and for some reason under it was totally corroded. I left it to soak with some penetrating fluid for a couple of hours before trying again – no dice. I applied heat (paint stripper gun – I don’t have a blow lamp or oxy/acetylene setup) and it still wouldn’t budge. In the end even a 2ft pipe wrench wouldn’t get it rotating and then the big hammer “the tool of a ” as James may would have put it, came out (the biggest one we had short of using a sledge) and it still wouldn’t move. st, it was Sunday so no chance of running it to a garage and getting them to have a crack at it and light was fading fast. So I mounted the new disk and put the carrier and calliper (sans pads) back in and went inside, fuming.

Strangely the car had not been pulling to one side under braking (even heavy braking), five minutes on rock auto and £194 later; £100 for a pair of re-conditioned callipers by Power Stop in Chicago – IL and £94 in shipping and VAT were ordered. I had them on Wednesday – not bad. Sadly Powerstop won’t be getting my cores and I will lose my core deposit on them (£25 each – included in the £100 cost) as it will cost me more to send them my old ones than I would get back from sending them.
The following Friday I set about putting the new bright red calliper assemblies (matches the suspension...) on, the new carriers went on with no problems however, bleeding them was a massive pain as the threads stripped as soon as I tightened down the bleed nipples. For some reason they didn’t feel like they were tightening (they are sealed by the flange at the bottom) and then just started spinning, they weren’t cross threaded (I checked twice). So in order to get back on the road I used the new sliders and the OE callipers and was left like this for a week:



Given that the next job was an MOT I decided to take the new callipers (with the Helicoiled bleed nipples courtesy of Alex E Carr Engineers) and let them fit them. It was there I found out that I had the pads wrong on the front, no long term harm done:

Left:


Right:

PanzerCommander

Original Poster:

5,026 posts

219 months

Sunday 16th November 2014
quotequote all
November 2014
This is the final phase of the modifications to the car for this year, and actually the last of the accident repairs as the cracked fog light and its matching reverse light are finally replaced with new ones.

I am going to go into more detail with this as some of you might want to carry out this mod to remove old boxy trailer lights from the back of your car.

The replacements are these rather smart LED units from lightsforbikes on EBay – they come from Germany so sometimes the ad is in English and sometimes it is in German. I ordered one red and one white. They are E-Marked so there would be no issue for those using them for an IVA conversion either smile

The first thing to do was measure up and make a bracket, I wanted it so that the inside edge of the light units would like up with the two innermost strakes on the faux diffuser. This meant the bracket needed to be 600mm long. I ended up having to buy 12ft of 1” x 1”, 1/8” thick Aluminium L section, I got Eltherington in Hull to cut it into 600mm lengths for me.

I have five more of these:


With that done I marked it and drilled it (it mounts to the car using the two rear bolts of the EVAP canister housing) for the mounting bolts and the lights (and a centre hole for the wires). Once marked out it got three coats of red oxide primer followed by the forward facing part getting two coats of stone chip. I then gave it three coats of satin black paint to finish it off.

The result:
[img]http://i835.photobucket.com/albums/zz275/mattmoxon/2006%20Mustang%20Build%20Thread/Light_Braket_Drilled_Painted_zps901b2eb2.jpg [/img]

The fog and reverse light were bright clear lights so I gave them a coat of lens tinting paint and then wrapped the outside of them in black vinyl, before mounting them on the bracket

Mounted:


I also primed and painted the bolt heads (three coats of red oxide and three coats of satin black, M4 bolts) to help hide them.

The finished article mounted on the car:


When off they can hardly be seen which is exactly what I wanted smile

Nice and bright when on:


That wraps it up for this year (sans road tax and a new set of tyres before the years end) there may be more next year, then again I might just leave it as is.

For those wondering about the ET fronts, the issues I had with the brakes meant I haven’t had chance to test them as I only got to make a few passes at York without them fitting (they were binding), so that will have to wait until next year sadly as it is closed season now.

PanzerCommander

Original Poster:

5,026 posts

219 months

Friday 5th February 2016
quotequote all
SwedishSoul said:
update?
Blimey I had totally forgotten about this thread smile

Not a massive amount to tell really. After the bump last year and the parts from that there have been no major changes.

The ET fronts yielded a 13.09 1/4 mile at York Raceway on Easter weekend; however they have screwed my reaction times due to their size so they are being replaced with some smaller diameter tyres to try and shorten the roll out a bit. I finished 6th overall in the SPRC Sportsman ET class last year, same as the year before, so no great improvement there it was fun though so I can’t complain too much.

When I have the cash from the sale of the 27.5x4.5/15 fronts I am going to buy a pair of these:
http://www.mickeythompsontires.com/street.php?item...
In 26X7.50-15

The alternator has died, just shy of 90,000 miles which means I need a new one (and have to borrow a car to get to and from work whilst it arrives). I’m also replacing the belt, tensioner and idlers.

It has now hit that point in its life that the next step up is financially prohibitive - it is cheaper to buy a small aeroplane!

PanzerCommander

Original Poster:

5,026 posts

219 months

Saturday 6th February 2016
quotequote all
5ohmustang said:
Is your motor a 3v?
Yeah its the mostly stock 4.6L 3v mated to the 5R55S Auto.

SpamCan

Original Poster:

5,026 posts

219 months

Monday 12th June 2017
quotequote all
It has been a while since I updated this thread but here is a shortish update that kinda finishes off the build as from here it will be maintaining and titivating. As some will know and others won’t I hung my firesuit and helmet up (well sold it) at the end of last season as I wanted to concentrate more on flying; I am now the proud part owner of a Slingsby T67M Firefly:
IMG_3024 by Matthew Moxon, on Flickr
WP_20170513_15_05_56_Pro__highres by Matthew Moxon, on Flickr

So over the past eight months removed and sold:
• The lightweight K-Member and rad support (now sold to a new owner), the NVH was excessive for a non-race car so it had to go really.
• I sold the lightweight front race wheels and tyres on, as well as the pair of tyres I used on the rear for racing. If I am not racing they would just corrode sat in the garage.
• I also removed the Ford Racing inlet manifold and air-oil separator and re-fitted the OEM intake to improve the bottom end torque and mean that I can use regular 95RON “premium” unleaded again rather than 97RON+ “super” unleaded.
• Whilst I was under the front I also stripped out the line locks and replaced the braided brake hoses with new OEM rubber ones (front and rear) after one of the front ones ruptured. The line lock assembly would have just rusted and corroded had I not taken them off, and not being used on the road them being there was pointless.

As far as upgrades go I have done the following:
• Replaced the front two Tokico D-Spec adjustable shocks with a lightly used pair (they don’t make them anymore as Tokico have gone bust) after the strut top bearing collapsed causing one of them to sheer.
• The strut tops were replaced with Ford Racing Track Pack strut tops and Ford Racing camber bolts.
• I have replaced the interior rear view mirror with a new OEM one as the glass has started to delaminate.
• Replaced all the wheel centre caps
• Replaced the steering wheel centre medallion with a new metal GT one, from This:


To this:


The Mustang now has over 100000 miles on it and after toying with selling it earlier in the year I have decided that I (for now) can’t bare to part with it so it is going to be kept and run as a daily driver (as it has been from day one) for the foreseeable future.

As far as future plans for it go:
• Reseal the rear wheel arches with truck bed liner to ensure the cars long term survival
• A little bit of corrosion needs taking care of on the O/S front wing (I think a stone got between the bumper and wing panel gap and has worn through the paint and primer)
• Repaint the slatted front grilles as they are looking tired.
• Remove the upper control arm and re-fit the OEM one
• Re-paint all the aftermarket suspension parts to ensure long term survival in the UK winters.

Other than that its keep it maintained and healthy and carry on driving it every time I need to go somewhere.

A Pic from the first time I raced at Santa Pod:
DSC_5616 by Mark Skinner, on Flickr

If I ever sell it I don’t know what I’d buy, a GT500 is above my budget as is a Dodge Challenger SRT-8, unless it was a smaller cheap to run hybrid thing if I bought my own small classic aircraft as well as having a share in one.