Peugeot 205 Saloon Libre - RWD Space-Frame Silhouette Racer

Peugeot 205 Saloon Libre - RWD Space-Frame Silhouette Racer

Author
Discussion

JackP1

1,269 posts

162 months

Sunday 21st September 2014
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Seen this on the list of threads for a while now, how i've never been on it i don't know.

Top class work keep at it!

oobster

7,094 posts

211 months

Sunday 21st September 2014
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OP - have you considered some form of sponsorship to assist you with completion of the project?

CamMoreRon

Original Poster:

1,237 posts

125 months

Monday 22nd September 2014
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I have considered it, and asked a few times when ordering the big components.. a couple of places have agreed to knock a percentage off and some haven't.

I'm not a businessman really.. so I haven't really thought about approaching anyone for funding; I wouldn't know where to start. Maybe I should sort out a Kickstarter campaign? laugh

CamMoreRon

Original Poster:

1,237 posts

125 months

Monday 22nd September 2014
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JackP1 said:
Seen this on the list of threads for a while now, how i've never been on it i don't know.

Top class work keep at it!
Thank you! I've often wondered if my thread title is too ambiguous.. I think I'm going to request to have it changed to something a bit more descriptive!

PureSilver

32 posts

133 months

Wednesday 24th September 2014
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I've followed this thread on 205gtidrivers and uphillracers, and I'm very happy to have found it here on PH because it is MENTAL HOW GOOD IT IS.

remkingston

472 posts

147 months

Thursday 25th September 2014
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Impressive!

CamMoreRon

Original Poster:

1,237 posts

125 months

Sunday 28th September 2014
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PureSilver said:
I've followed this thread on 205gtidrivers and uphillracers, and I'm very happy to have found it here on PH because it is MENTAL HOW GOOD IT IS.
Thanks sausage biggrin.

SANDING SIT-REP:

Still making piles of dust at the moment, but not much left to do! Quarter panels are one of the last body parts left to smooth. Nearly got them finished.. it's been a bit of a job.





Moved on to the doors.. the green one was supposedly the good one, but the colour seems to have hidden a whole load of defects, so it had taken a lot of work!



The blue one was in much better condition, but it was donated by my mint GTI so that isn't much of a surprise. (It'll be painted and go back on, don't worry.)



In cade anyone was wondering, a bare 205 door is 11.8kg. My carbon ones should come in a lot less.

Edited by CamMoreRon on Sunday 28th September 19:44

Tiger Tim

1,810 posts

222 months

Sunday 28th September 2014
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What I still can't get my head around is that these are panels that won't be used other than to take moulds from! For a car used in Motorsport!

It's a phenomenal amount of work and an amazingly high standard for something most likely to be covered in stickers and likely to take knocks and bumps.

Endless kudos to you my friend.

leglessAlex

5,450 posts

141 months

Sunday 28th September 2014
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The idea of taking sandpaper to a mint door does make me wince a little, but as you say it'll be painted again. Still.

Excellent work as always!

theshrew

6,008 posts

184 months

Sunday 28th September 2014
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This is the first time ive seen this thread.

Fantastic work fella I love seeing things like this. biggrin

anonymous-user

54 months

Monday 29th September 2014
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Are "half" doors allowed? IE the only bit of the door that actually opens is the top half, from the crease line upwards. This way, the lower bit gets left behind, but more importantly means you can use large aero exit tunnels from behind the front wheels, as you fixed "sill" area is now about 12" tall and not just 3" tall!!

Often rules say "std silhouette from wheel centers upwards" for example, giving lots of freedom below that line to optimise aero and weight etc?



Like on this Trophy racer^^^^ ;-)

Edited by anonymous-user on Monday 29th September 00:19

CamMoreRon

Original Poster:

1,237 posts

125 months

Monday 29th September 2014
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Tiger Tim said:
What I still can't get my head around is that these are panels that won't be used other than to take moulds from! For a car used in Motorsport!

It's a phenomenal amount of work and an amazingly high standard for something most likely to be covered in stickers and likely to take knocks and bumps.

Endless kudos to you my friend.
Thanks very much. biggrin I think if I was just doing steel panels then I wouldn't bother with any of this, but 205 bodywork is so rippled and cheaply made that it would look horrible in carbon. If a job's worth doing, it's worth overdoing. laugh

I want the car to be very clean, so I won't plaster it with stickers.. It'll be a show piece for setting up my business, so will just have a few logos here & there. smile

CamMoreRon

Original Poster:

1,237 posts

125 months

Monday 29th September 2014
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Max_Torque said:
Are "half" doors allowed? IE the only bit of the door that actually opens is the top half, from the crease line upwards. This way, the lower bit gets left behind, but more importantly means you can use large aero exit tunnels from behind the front wheels, as you fixed "sill" area is now about 12" tall and not just 3" tall!!

Often rules say "std silhouette from wheel centers upwards" for example, giving lots of freedom below that line to optimise aero and weight etc?
I think that might be a bit much for an 80's matchbox! biggrin

It'd be very nice on something a bit more shapely, like the pic you posted. I've thought quite a bit about how nice it would be to have a proper aero underbody at the front - like an LMP1, where they have a front wing and then flow is split and sent out down the sides / out the top - but then remember it's a 205. laugh

The next thing I do will have a lot more aero consideration from the start. smile

RenesisEvo

3,608 posts

219 months

Tuesday 30th September 2014
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CamMoreRon said:
It'd be very nice on something a bit more shapely, like the pic you posted. I've thought quite a bit about how nice it would be to have a proper aero underbody at the front - like an LMP1, where they have a front wing and then flow is split and sent out down the sides / out the top - but then remember it's a 205.
The DTM cars from a few years ago had some pretty extreme front underbody work before it got banned. It's always hard to get front load when you can have large diffusers and wings. By contrast for a single seater often it's the other way around, not many flat surface at the front other than the front wing, and the tyres spinning ruin things for the rest of the car.

Superb work, you must have a very wide range of skills.

CamMoreRon

Original Poster:

1,237 posts

125 months

Saturday 18th October 2014
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Yeah in CFD it has been really tricky to get front downforce.. I'm going to have to ditch the twin element rear wing and just do a large single element, which should help the front a bit. I separated the wing & body as you suggested and the front end does make plenty of downforce, it just all gets taken off because the wing is so effective!

So it's been a while since the last update! Not much has been changing visually as it's all filling and sanding at the moment, but I've reached the milestone where the body is now completely smooth and ready for paint prep! It's all been blocked with 120 grit, and I'll go over it with 240 over the next week to get it ready for primer.

Today I did the last little bits of filler.. firstly smoothing the roof join to the A-pillar, then blocking the roof.





Quarter panels are now completely smoothed, as is the tailgate.



And the doors are completely smoothed.



So the next step is high-build, then lots and lots of blocking! I'm just going to take moulds off the finished primer, sanded to 1200 grit, as the moulds don't need a polished finish.

After some thought and discussion with people with experience I've decided to make the panels in several parts and bond them together. The risk of dry spots when trying to infuse such a large part would make doing it in one go unsuitable. So the moulds will be made in several parts with joins where I want the "panel gaps", and each panel can be made out of its respective mould piece.

Over the next couple of weeks I'll be sorting out the paint booth and installing air lines. smile

FWDRacer

3,564 posts

224 months

Saturday 18th October 2014
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Clubman fronts weren't fitted to 1994 L plate Minis. Need the low down on the other project hehe

Can't wait to see this 205 beast finished.

anonymous-user

54 months

Sunday 19th October 2014
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CamMoreRon said:
So the next step is high-build, then lots and lots of blocking!
It's amazing how much time sanding and blocking seems to absorb. I seem to have been "finishing" my wing end plate patterns for about 2 weeks now

CamMoreRon

Original Poster:

1,237 posts

125 months

Sunday 19th October 2014
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Yeah, especially if you're a bodywork noob like me! Amazing how quickly it goes from "almost there" to "totally burnt through, need another coat". Those Dura-Blocks make such a difference.. I can't imagine how much longer it would have taken if I was still using wood blocks. I'm going to put 4 coats of high-build on so there's plenty to block down. I've got it pretty smooth with the filler, but no doubt all sorts of undulations will show when I start blocking paint.

CamMoreRon

Original Poster:

1,237 posts

125 months

Sunday 19th October 2014
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FWDRacer said:
Clubman fronts weren't fitted to 1994 L plate Minis. Need the low down on the other project hehe
That isn't mine unfortunately! It's a trophy from my mate's project that sadly is no more.

anonymous-user

54 months

Sunday 19th October 2014
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CamMoreRon said:
Yeah, especially if you're a bodywork noob like me! Amazing how quickly it goes from "almost there" to "totally burnt through, need another coat". Those Dura-Blocks make such a difference.. I can't imagine how much longer it would have taken if I was still using wood blocks. I'm going to put 4 coats of high-build on so there's plenty to block down. I've got it pretty smooth with the filler, but no doubt all sorts of undulations will show when I start blocking paint.
One issue with doing the patterns in a non-gloss coat is that it tends to hide poor surfacing. Reflective surfaces (polished/gloss ones) show up lines of reflections as "contours", making it easy to see where your pattern is a bit wobbly!