Mk4 Golf GT TDi 130 - A Quick Project

Mk4 Golf GT TDi 130 - A Quick Project

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mwstewart

Original Poster:

7,587 posts

188 months

Monday 28th March 2016
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Finished.


The new tensioner comes locked with a pin so the alt and tensioner really do just drop in and bolt on. I didn't have to jack up the car or remove any panels., which was ideal given I had a hangover.

dannyDC2

7,543 posts

168 months

Tuesday 29th March 2016
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Glad to see it's still going strong.

I'm curious if the engine work, Jabba remap and intercooler/exhaust, as well as the EGR delete, improved fuel economy at all?

mwstewart

Original Poster:

7,587 posts

188 months

Tuesday 29th March 2016
quotequote all
dannyDC2 said:
Glad to see it's still going strong.

I'm curious if the engine work, Jabba remap and intercooler/exhaust, as well as the EGR delete, improved fuel economy at all?
I didn't bother with a remap in the end. The EGR delete - both physical removal and coding out with VCDS - didn't improve MPG but made a noticeable difference in smoothness of the engine. In a lot of situations I can use a higher gear than before without the onset of resonance/vibration.

The exhaust improved average MPG by between 1 and 2 over a whole tank and dropped the boost threshold by 200rpm.

dandam

226 posts

152 months

Tuesday 29th March 2016
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Great thread and lovely looking car.

I have a 2002 Audi A3 quattro sport 1.9TDi which is just about to go over the 150k. Bought it in 2007 with 62k on it, it had already been remapped to 160bhp at that point and the standard clutch lasted until 115k when I had it replaced with another standard clutch and DMF. Two years ago I had the turbo changed to a 150PD version, fitted the same Darkside FMIC as you have and had it remapped to 315lb torque and 181bhp. 20k later the clutch is still good as gold.

Originally it was my wifes daily, now mine and spends a lot of it's time on the M40 going to work and back so rarely gets very stressed but it will take off in a cloud of smoke when you fancy it whistle




mwstewart

Original Poster:

7,587 posts

188 months

Tuesday 29th March 2016
quotequote all
dandam said:
Great thread and lovely looking car.

I have a 2002 Audi A3 quattro sport 1.9TDi which is just about to go over the 150k. Bought it in 2007 with 62k on it, it had already been remapped to 160bhp at that point and the standard clutch lasted until 115k when I had it replaced with another standard clutch and DMF. Two years ago I had the turbo changed to a 150PD version, fitted the same Darkside FMIC as you have and had it remapped to 315lb torque and 181bhp. 20k later the clutch is still good as gold.

Originally it was my wifes daily, now mine and spends a lot of it's time on the M40 going to work and back so rarely gets very stressed but it will take off in a cloud of smoke when you fancy it whistle
Thank you. Posts like these just make me think again about remapping it!

Max M4X WW

4,795 posts

182 months

Tuesday 29th March 2016
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mwstewart said:
dannyDC2 said:
Glad to see it's still going strong.

I'm curious if the engine work, Jabba remap and intercooler/exhaust, as well as the EGR delete, improved fuel economy at all?
I didn't bother with a remap in the end. The EGR delete - both physical removal and coding out with VCDS - didn't improve MPG but made a noticeable difference in smoothness of the engine. In a lot of situations I can use a higher gear than before without the onset of resonance/vibration.

The exhaust improved average MPG by between 1 and 2 over a whole tank and dropped the boost threshold by 200rpm.
Mark, did you keep the 'anti shudder' flap? Ours used to rock about a fair bit with it removed but maybe it needed new engine mounts.

mwstewart

Original Poster:

7,587 posts

188 months

Tuesday 29th March 2016
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Max M4X WW said:
Mark, did you keep the 'anti shudder' flap? Ours used to rock about a fair bit with it removed but maybe it needed new engine mounts.
Hi Max, yep, I did. I had read about the issues caused by removing it so cleaned it out and blocked off the EGR port.

mwstewart

Original Poster:

7,587 posts

188 months

Saturday 11th June 2016
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The Golf hit 80k last night. Out of interest I looked back at what it needed in maintenance. I've owned it from 38k and in the 42k I covered it's needed:

Stuff I did on purchase to get up to spec:
- O/S window motor - £20 used part
- Rear vents sealing with Sikaflex to prevent leaks - £8
- Original (2002) battery replacement - Bosch S3, £63.24 (Euro Car Parts20% off deal)
- Aero wiper kit - £52
- Cam belt and water pump - £225

Then maintenance over the 42k miles:
- PAS pump - £59.99 http://www.ebay.co.uk/itm/VW-GOLF-MK4-1-9-TDI-1997...
- Exhaust front section - £89.99 but £150 fitted http://www.ebay.co.uk/itm/AUDI-A3-VW-BORA-GOLF-MK4...
- Alternator - £115.99 http://www.eurocarparts.com/ecp/c/Volkswagen_Golf_...
- Aux belt tensioner - £37.49 http://www.eurocarparts.com/ecp/c/Volkswagen_Golf_...
- O/S/F outer CV boot for MOT - £80 fitted
- Rear exhaust hangar welded – free – I did it
Then the regular stuff like a set of OEM ATE discs (£28.99) and pads (£25.49), one pair rear and two sets front tyres.

I don't count all of the suspension work because that was for my enjoyment i.e. there were not MOT advisories at the time I started that project.

I paid £3.8k for it and looking on AT it's still worth 2.5k now. Incredible value for money really.

mwstewart

Original Poster:

7,587 posts

188 months

Friday 17th June 2016
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Major service time. I've kept a full VW service history using their 'value' service which is basically an oil & filter and complete check of the car. Anything in addition like air, fuel, cabin filters etc. etc. I do myself on the same day.

A few phone pics after I treated it to a full valet. The cleaners used that horrible shiny stuff on the interior but thankfully it has been absorbed into the plastic and now looks a lot better. The car has a few marks here and there but is still looking pretty presentable, though at some point I'm going to get the drviers seat reconnolised.

I keep thinking about a change but I find it hard part with the Golf. It's the right size, the seats are fantastic, and I really, really like the engine's power delivery. Despite having more powerful cars I am always impressed by how well this one goes.











Edited by mwstewart on Friday 17th June 16:20

EJH

932 posts

209 months

Friday 17th June 2016
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I do like the definition of a “quick project,” as with the other projects you have shared.

Where’s the line between “quick,” and “pretty comprehensive,” as this one has entailed the wheels, interior, headlining, instruments, TT suspension, navigation & hifi and rather a lot of other changes!

That said, this is just as interesting enjoyable as your other threads so many thanks for taking the time!

mwstewart

Original Poster:

7,587 posts

188 months

Friday 17th June 2016
quotequote all
EJH said:
I do like the definition of a “quick project,” as with the other projects you have shared.

Where’s the line between “quick,” and “pretty comprehensive,” as this one has entailed the wheels, interior, headlining, instruments, TT suspension, navigation & hifi and rather a lot of other changes!

That said, this is just as interesting enjoyable as your other threads so many thanks for taking the time!
Haha, well, this was supposed to be a pretty quick project but when the car became mine to use the scope widenend - quite a bit smile

EJH

932 posts

209 months

Friday 17th June 2016
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mwstewart said:
Haha, well, this was supposed to be a pretty quick project but when the car became mine to use the scope widenend - quite a bit smile
For once, scope creep is a wonderful thing!

C7 JFW

1,205 posts

219 months

Monday 20th June 2016
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mwstewart said:
Haha, well, this was supposed to be a pretty quick project but when the car became mine to use the scope widenend - quite a bit smile
Well said. Just like the words 'Daily' and 'It's just maintenance, suspension and sat nav'.

BGarside

1,564 posts

137 months

Tuesday 21st June 2016
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Great job you've done with the Golf. Love the tasteful OEM-plus mods.

I had a Leon 150TDI before current car and loved the way it went after remapping, which didn't affect the economy either. Sadly the rest of the car was a POS which didn't live up to the engine...

If you ever consider selling please PM me as I'd be keen to buy the Golf as a more economic motorway car than my old BMWs!

mwstewart

Original Poster:

7,587 posts

188 months

Wednesday 22nd June 2016
quotequote all
BGarside said:
Great job you've done with the Golf. Love the tasteful OEM-plus mods.

I had a Leon 150TDI before current car and loved the way it went after remapping, which didn't affect the economy either. Sadly the rest of the car was a POS which didn't live up to the engine...

If you ever consider selling please PM me as I'd be keen to buy the Golf as a more economic motorway car than my old BMWs!
Thanks. Will do.

JonJon2015

303 posts

97 months

Wednesday 22nd June 2016
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Loving your work as ever, Mark.

And it reminds me that I must catch up on your Fiesta thread...

JakeT

5,424 posts

120 months

Wednesday 22nd June 2016
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JonJon2015 said:
Loving your work as ever, Mark.

And it reminds me that I must catch up on your Fiesta thread...
Don't worry rushing to it, progress has been glacial... wink

JonJon2015

303 posts

97 months

Wednesday 22nd June 2016
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JakeT said:
Don't worry rushing to it, progress has been glacial... wink
You can't rush art wink

Rangeroverover

1,523 posts

111 months

Wednesday 22nd June 2016
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I think it would be really interesting, when you do want to unload the Golf to have a PH auction. The provenance, the level of workmanship and attention to detail that all your projects show would shirley enhance the value. My suspicion is a final price of at least £1500 above normal market value.

If the car was just sold in the normal way to an uninformed public you wouldn't see much uplift.

Joe5y

1,501 posts

183 months

Wednesday 20th July 2016
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I think that it's finally time to sell this Mark. Let me know your price and bank details a full transfer immediately smile