clarkson's e46 m3 and previous cars - lots of pics

clarkson's e46 m3 and previous cars - lots of pics

Author
Discussion

mwstewart

7,615 posts

189 months

Tuesday 26th July 2022
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Looking good. I'm very impressed with the mirror base restoration - that was a great result.

clarkson22

Original Poster:

471 posts

165 months

Saturday 30th July 2022
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Cheers mansmile

Thought have a go at carbon skinning the air scoop in the same weave as the airbox and I've made sure that the weave is running the same way as the airbox as well!

1st coat of epoxy

Left it for 3 hours to go tacky and gave it a second coat

Gave it a few days trimmed it up and cut the end off where it meets the original airbox like the CSL air scoop has and flattened it down

Last coat of epoxy , I'll leave this to cure flat it and spray with 2k clear

Should look good....hopefully

clarkson22

Original Poster:

471 posts

165 months

Thursday 4th August 2022
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Finished the air scoop off came out mint!!!
Flatted and 2k clear





I'm going to 2k clear the airbox I think as the airbox is just the epoxy buffed up and isn't as shiny as the 2k clear , but I'm happy with the scoop smile

clarkson22

Original Poster:

471 posts

165 months

Saturday 6th August 2022
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Well thought I'd have a go at doing some carbon in a vacuum bag, decided to do the engine cover , same weave same direction as the other 2 bits, only hard bit was putting abit of cloth inside all the bolt holes and then trimming and making it flush with top so I could lay the final layer of carbon fibre ontop just so it looks carbon fibre inside the bolt holes

Whack some resin all over


Peel ply sheet on top of resin, then release film then breather sheet then into the vacuum bag and and the life sucked out of it



With putting the release film between the peel ply and breather sheet the peel ply peeled off pretty easy
Turned out good!

Trimmed up

Sand resin then some 2k clear


Edited by clarkson22 on Saturday 6th August 15:19

obscene

5,174 posts

186 months

Saturday 6th August 2022
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Absolutely loving the quality of work and love put into your M3 since last checking on this thread about a year ago. I need to fit the CSL box I have to mine.

darreni

3,792 posts

271 months

Sunday 7th August 2022
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Impressive stuff. Would you mind sharing which 2k clear you are using. What safety stuff are you using with it - respirator etc?

clarkson22

Original Poster:

471 posts

165 months

Sunday 7th August 2022
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Obscene, cheers man and get the box fitted it's well worth it !!!

Darreni , i think it's a 3m 6800, it's full face mask with filters , not air fed and the 2k clear I use is in a can , from eBay pro XL or pro max I think, you push the bottom in to activate the can , I do have a compressor and spray guns but it's just hassle setting it up and mixing some clear to do small parts.

Last coat of epoxy before I sand it with 800 grit and clear coat it


This is the bit where I ment I stuck some cloth in the bolt holes , could of left them black but meh


And got carried away and vacuumed the xenon ballast cover came out ok


I've bought another air scoop I'm going to try use it as a mould and try make a full carbon scoop and not just a skinned one

Edited by clarkson22 on Sunday 7th August 18:53


Edited by clarkson22 on Sunday 7th August 18:54

Ruskie

3,989 posts

201 months

Monday 8th August 2022
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Great skills on show. Without doing all this work yourself, you would need deep pockets to get the car up to this standard paying others.

clarkson22

Original Poster:

471 posts

165 months

Wednesday 10th August 2022
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Cheers man but it still costs a fortune!!!! But yeh couldn't imagine paying someone to do it all.

Finished off the coil cover with 2k clear


And the xenon ballast cover as well


Going to leave them for a few days then get them fitted smile
Bought a emblem badge for coil cover , 50 quid!!!!!!!!!!!!!!!!!!!!!!!

clarkson22

Original Poster:

471 posts

165 months

Friday 12th August 2022
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Xenon cover on


Got the engine cover fitted




Lost 3 of the chrome nuts for it there I. The garage somewhere it just needs tidying badly



The little black plastic in the door card armrest was scratched soooooo

Just a test fit needs flatting and clear coating
No more interior prices are going carbon I prefer the silver

clarkson22

Original Poster:

471 posts

165 months

Thursday 18th August 2022
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Had a go at using the original parts as moulds
Pollen cover


It fitted fine but wasn't happy with the finish so will give it another go

The air scoop, split it into 2 and made a mould of each


Peeled them off



Original airbox peice that connects to airbox fits nicely


Need to bond the 2 together and epoxy and lacquer it!!

clarkson22

Original Poster:

471 posts

165 months

Saturday 20th August 2022
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Getting good at this now!!!
Another one popped off the original peice I use as a mould I'm actually making this one for a M3 cutters member

Last layer of resin before it's final trim

The back peice on the right will be bonded to the air scoop when dry so it looks exactly like the original scoop


ECU box skinned as it's to hard to make this part at home as it has clips and a seal that goes around


My air scoop on the far left to replace my skinned one these weigh half the weight of the original plastic one !!
You can see the original part with filleting wax in the hole above them!


Actual mechanic stuff soon as my sump is leaking so I'm going to have to drop subframe and sort it!!

clarkson22

Original Poster:

471 posts

165 months

Saturday 17th September 2022
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Been abit carbon mad!!
Made a mould out of fibreglass for the air scoop


Made a scoop

Bonded the back on like OEM


A bit of sanding and some 2k lacquer


Fits perfect


Then I made a mould of the pollen filter cover






Test fit


All clips fit nicely
Just needs a sand and some 2k

ECU cover ( skinned original part)





Oh and the m badge fell off the coil cover luckily it was on the under try I'll leave it off for time being because I'm going to make a mould of the coil cover soon so it's full carbon and not skinned!

Till next time....