HustleRussell's old 525i Touring (E34)

HustleRussell's old 525i Touring (E34)

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HustleRussell

Original Poster:

24,691 posts

160 months

Friday 28th August 2015
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The story of one twenty three year old's unlikely attachment to a big ugly purple estate car.

I had such a horrible experience buying this car from a py in West London that I got it back home and wondered if I should get rid of it, for fear that it would remind me of said py every time I looked at it. It wasn't as bad as I make it sound but suffice to say that I didn't come out feeling like the winner in that particular deal.

However being that I was racing my Caterham at Thruxton a little more than a month from that day, and I had left my previous tow car in part exchange (a 2003 Mondeo TDCI saloon), I had no choice but to press the much older car into daily service- even though it had been little used in the last year. I also sourced and fitted a factory detachable towbar.

During those weeks I had plenty of time to take stock for the assortment of little problems one might expect from a car which was at the time sixteen years old; the bad suspension, the metric wheels, the bad paint and the mysterious loss of coolant. I also got a lot of stick from family and friends who just didn't 'get it'. It's big, ugly and purple- you gave your old car and cash on top for that?

The truth was I was still far from convinced as well.

Meanwhile I was driving around it's faults, and fettling it in the evenings and weekends to try and ensure it would be reliable. It felt like an antique.

That said, I was constantly in fear of the old Mondeo. It had the feel of a car which was dying, but it is a model which has the propensity to do so in a very drawn out and costly way being as it was a relatively early common rail diesel. Certainly it was too complicated and highly strung for me to have repaired, even though I had by that point rebuilt a Caterham and generally maintained and repaired my own cars for several years.

I could understand the BMW. Where I felt the Mondeo could st it's pants at literally any moment and leave me stranded, I had faith that like some kind of automotive horse whisperer I could surmount any problems that came up on the BMW, and ease it to the end of journeys if I were just patient enough. In a way it actually improved with use, the engine seemed to clean up, and the electric windows started working. After a year of doing very little it was coming back to life.

In use though the overheating proved to be tricky to diagnose and the bad suspension got me down, as well as the generally tired appearance of the thing.

My Dad would tell me 'the head gasket has gone', but I for various reasons was certain it hadn't, even though these cars are pretty much reknowned for it.

Many a journey was completed with use of the heater to cool the engine at the expense of my own comfort, with a bottle of water rolling around on the passenger's floor and with reqular stops to check it and allow it to cool.

I suppose you'd call it character. Perhaps that is why this car of the several cars I've owned, including my first car and including my Caterham (now sold), is the one I have been most 'attached' to. Don't get me wrong, it doesn't have a name or anything- but I'd be sad if it were to go.



Fast forward two and a half years and much to my surprise I still had it. The head gasket wasn't gone. In fact nothing was terminally bad on it at all. I'd even go so far as to say that despite everything it's actually a comparatively solid example. Even the purple paint had grown on me.

It'd been a faithful workhorse. I'd maintained it but hadn't improved it. The rear bumper was still gaffa taped, the air conditioning still didn't work, the paint was still pretty poor despite my efforts to polish it- nonetheless it did a pretty good job of being a car, and I still looked over my shoulder at it every time I parked it.

It was about that time that I found out that I'd be going over to Thailand with work, and would end up spending fifteen months there. The BMW was left on the driveway. In my hurry I hadn't even disconnected the battery or covered it. Once again the car was neglected and waiting for me to come along to resurrect it.

That pretty much brings us up to the present, which explains the condition of the car at the top of this post.

With the battery recharged, the engine started first turn. A couple of days later it had an MOT. Knowing the car, and knowing that it wasn't terminally rusty, I decided that I would stop treating it as a workhorse and show it some love.

Edited by HustleRussell on Friday 28th August 15:42

anonymous-user

54 months

Friday 28th August 2015
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I think I think that's gorgeous, in an overbuilt, purple (techno?) kind of way. Looking forward to updates as you work on it!

Ten Four

292 posts

151 months

Saturday 29th August 2015
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The world needs more purple BMW wagons wink

LanceRS

2,172 posts

137 months

Saturday 29th August 2015
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Glad you're going to preserve this old wagon. I worked in a dealership when these came out and they were well built cars them although the looks took some getting used to after the previous model.
These are getting very rare now after many years of being very cheap to buy and generally abused and treated as disposable. Good luck with it.

HustleRussell

Original Poster:

24,691 posts

160 months

Saturday 29th August 2015
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Cheers. I arrived at the E34 due to loving the looks of the E30 but knowing that I needed more weight, space and power for towing. I thought about the W124 but the BMW won me over with it's rakish good looks and manual gearboxes. The 24v engine and Motronic management were bang up to date at the time and 190bhp is not bad for a nat asp 2.5 even by modern standards.

The earlier E34 front end was a bit less ugly and I'm actually considering swapping to the earlier front end during the refresh.

These cars aren't really classics yet so I won't feel guilty for making a few reversible modifications.

Markgenesis

536 posts

132 months

Sunday 30th August 2015
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Nice Touring, be interested to see how the front end change goes, i also think the early narrow nose looks better.

HustleRussell

Original Poster:

24,691 posts

160 months

Sunday 30th August 2015
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Cheers!

Polynesian it is indeed Techno.

HustleRussell

Original Poster:

24,691 posts

160 months

Monday 21st September 2015
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Once I had got the thing running for the first time in 15 months, I hurriedly booked an MOT. I was busy relocating so other than getting it running I did nothing in the way of preparation, expecting it'd fail on a multitude of things relating to it's recent inactivity and the failure sheet would give me a convenient list of the minimum work required to make the car roadworthy.

As it happens the car did fail but only on several non-functioning rear lights. The bad news was that the bulbs were fine and the fault was in the tailgate hinge wiring, a known problem with BMW estates.

I soldered in new wire sections.



This also cured some dashboard warnings and made my rear screen demist much more effective now that the wiring wasn't full of impedence.

Once I had the MOT I continued to use the car while decided how to tackle the refresh work.

I decided that first of all I’d remove the plastic sill covers to uncover the horrors that lie beneath. Fortunately the rust was confined to four small areas around the jacking points, however it was bad enough that I managed to poke my screwdriver through at all four.

Enter Saxo stopgap banger



The refusal of my insurance company to add the Saxo to my BMW policy as a temporary addition forced me to remove the BMW from the policy and SORN it, So I moved it to the workshop and left it with the panel beater with a pair of new sill panels in the boot. The panel beater did a great job with them and the car was left in the compound to await further work.

Meanwhile I collected a used ‘pre-facelift’ bonnet and grille, which I carried back from Oxford via Castle Combe on the roof of my Saxo. Progress was temporarily halted while the car waited for me to come in and strip it… Until Saturday…





Another appointment with the panel beater looms, when he’ll massage a few little door dinks out of the flanks. Then I’ll get the screen out and the spoiler off ready for paint.

5potTurbo

12,531 posts

168 months

Monday 21st September 2015
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Great how you really wanted to hate this, now it's grown on you. I like the colour, personally.

I had a black E39 530dA wagon I really liked, but roadtax was almost €400/year and BMW Lux servicing was effing expensive, with no indies here. frown

I look forward to your updates.

HustleRussell

Original Poster:

24,691 posts

160 months

Monday 21st September 2015
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I've always been split on the colour, and decided to stick with it primarily because it's different... but as I have worked on it I have occasionally caught a glimpse of the factory paint where it has not been exposed to 20 years of radiation and contamination, and it looks great. Can't wait to get fresh paint all over. The paint guys are actually excited because they like the car and have recently started using a new lacquer which they love.

The E39 is a great car, admittedly a more sensible option than the (now rather old) E34 and available with the much better M57 diesel engine… I just didn’t like the looks quite as much as the E34, and the older car has simplicity in it’s favour!

Being a pre-2000 car, road tax is £230 for mine and I have been servicing it myself. BMW parts are surprisingly reasonable so I tend to use genuine.

HustleRussell

Original Poster:

24,691 posts

160 months

Wednesday 23rd September 2015
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Yesterday's progress.

A step forward...



...and about 10 steps back...







Nothing alarming or unexpected, but the parts list continues to grow!

Curiously I had an invoice for the supply and fitting of new ‘rear axle bush’ with the car, both rear subframe mounts are pretty shot so that invoice either refers to a different rear axle bush or the job wasn’t done properly.

Lots of shiny rubbery new bits ordered from Lemforder.

declasm

426 posts

194 months

Wednesday 23rd September 2015
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I had a big purple E34 barge! Loved it biggrin

qwertina

113 posts

198 months

Wednesday 23rd September 2015
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I expect this to be a great thread.

I also like the colour and I'm glad the old girl is getting the refresh she deserves.

0a

23,900 posts

194 months

Wednesday 23rd September 2015
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It was an e34 estate (and an e28) that made me love old German cars. The 525 estate is a particularly well balanced car, and in E34 form one of the best cars BMW have made - not fastest - but the best combination of comfort, a great drive, and good practicality and quality compared to the competition.

I like 90s German cars, but have gone down the Merc route for now.

HustleRussell

Original Poster:

24,691 posts

160 months

Thursday 24th September 2015
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Sounds like you had a good time with the 540i declasm. I toyed with the idea of buying a V8 one but being my only car, my E34 had to tick a lot of boxes among which were 'manual, not ruinously thirsty and as easy to work on as possible'. I'd never had more than 4 cylinders before and the 6-pot is a bit of a BMW trademark... I was originally on the hunt for a 525tds so I suppose you could say I compromised!

Quertina- I hope I don't disappoint with this thread! I won't be doing anything too radical..

0a- It was between a w124 and an E34 for me, I do see the three pointed star in the future at some point.


I thought this car was driving rather well but as you can see, it could drive rather better with some new suspension parts. Looking forward to experiencing the car as it should perform, rather than how it performs now with 131k old suspension.

With £352.50 spent on suspension arms and bushings, refurbishment spend currently sits at £725.30 and 16 hours...

HustleRussell

Original Poster:

24,691 posts

160 months

Sunday 27th September 2015
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Prep for paint underway



Considering going one size up on the wheels, what do you think?


qwertina

113 posts

198 months

Sunday 27th September 2015
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Wheels will look good. Nicely OEM+

Ten Four

292 posts

151 months

Sunday 27th September 2015
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^ +1

Poisson96

2,098 posts

131 months

Sunday 27th September 2015
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HustleRussell said:
Many a journey was completed with use of the heater to cool the engine at the expense of my own comfort, with a bottle of water rolling around on the passenger's floor and with reqular stops to check it and allow it to cool.
I know that one, I had to drive the mog with the heater on, but it also disguised OMGHGF. It surprised me it was happy at a long thrash with the issues.

I like the purple as well

HustleRussell

Original Poster:

24,691 posts

160 months

Tuesday 29th September 2015
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qwertina said:
Wheels will look good. Nicely OEM+
That's pretty much the name of the game thumbup

Due to the rear bumper damage which occurred before my ownership I have two damaged rear distance parking sensors. According to RealOEM they're $140 each! Dad says just get rid of the PDC system but it's quite a rare option and I like the idea of having it even though I've managed perfectly fine without for over three years...

I keep looking at Tinley Tech's DIY LPG kits...