HustleRussell's old 525i Touring (E34)

HustleRussell's old 525i Touring (E34)

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Discussion

Neil G60

692 posts

224 months

Wednesday 30th September 2015
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What a wonderful barge (says E39 owner who needs to spend some money on bodywork)

HustleRussell

Original Poster:

24,687 posts

160 months

Friday 2nd October 2015
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Thanks very much! I wouldn't recommend getting stuck into a respray though as in my case it's rapidly escalating into a full blown restoration.

Did all the prep to drop the rear subframe today, LSD, new hydraulic lines and bushes to go in...

shielsy

826 posts

129 months

Friday 2nd October 2015
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Fair bloody play to you OP. It's great to see someone putting the time, money and effort into getting something like this back to its former glory. I look forward to the updates.

I have a bit of a thing for E34s seeing as my dad had a few when I was a nipper... one of which was a red 525i touring.

Diesel Meister

2,044 posts

201 months

Friday 2nd October 2015
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shielsy said:
Fair bloody play to you OP. It's great to see someone putting the time, money and effort into getting something like this back to its former glory. I look forward to the updates.

I have a bit of a thing for E34s seeing as my dad had a few when I was a nipper... one of which was a red 525i touring.
Exactly this. Although the red E34 touring The Chief (RIP) had was a Schnitzer 530i cool

HustleRussell

Original Poster:

24,687 posts

160 months

Saturday 3rd October 2015
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Might've gotten a bit carried away with the whirly gun.



First new parts fitted today. Subframe bushes. I can't decide if that is the job I was dreading the most, or if that is in fact the several meters of pipework I have to replace for the braking and self-levelling systems...

HustleRussell

Original Poster:

24,687 posts

160 months

Thursday 5th November 2015
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Rust treatment and corrosion protection




HustleRussell

Original Poster:

24,687 posts

160 months

Friday 6th November 2015
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Oops. May have just ordered some fancy factory order parts without first checking prices. I wonder how much I'm about to be taken for...

HustleRussell

Original Poster:

24,687 posts

160 months

Friday 6th November 2015
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I think we do okay but I must remember to give them a try next time. Thanks for the recommendation

HustleRussell

Original Poster:

24,687 posts

160 months

Sunday 8th November 2015
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Quicker ratio M5 steering box on the way

HustleRussell

Original Poster:

24,687 posts

160 months

Sunday 15th November 2015
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Rear subframe assembly finally went back in yesterday complete with LSD




HustleRussell

Original Poster:

24,687 posts

160 months

Tuesday 5th January 2016
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Back on it's wheels and in the paint shop before Christmas.





I went for the top notch lacquer because the painters prefer it- that's £700 in paint materials alone.

The whole thing is getting kind of pricy now, I've breached the £3k barrier thanks to about £2k worth of parts from BMW. For that I've got a front wing, a rear bumper skin, a windscreen (pushed the boat out for a top tint) plus scores of trim pieces, rubbing strips and little clips and sundries.

In for a penny...

Koni sport adjustable shock absorbers on the way, these will be paired with BMW sport self-levelling units at the rear with new BMW M-technic springs. Hopefully the combination of Koni front and Sachs rear shock absorbers will play nice.

Right now the car is up on a ramp having just received an M5 steering box (slightly quicker ratio and lower miles), waiting for me to stop sodding decorating the house and refit the bloody suspension and steering.


LankyLegoHead

749 posts

132 months

Tuesday 5th January 2016
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10/10 OP big respect for doing this. I think think this is to date the best looking 5 series.... and I LOVE the purple!

HustleRussell

Original Poster:

24,687 posts

160 months

Tuesday 5th January 2016
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Thanks

Everyone in the real world thinks I'm mad. This will be one of the least valuable cars I've ever bought and at the same time the most money I've ever spent on a car hehe

I don't think £5k is too bad for a well-sorted slice of genuine Germanic build quality.

I'm actually really excited about driving it again, it's going to be heaven after my £250 stop gap saxo (the ignition barrel on it failed last night so I'm currently having to hotwire it!)




LanceRS

2,172 posts

137 months

Tuesday 5th January 2016
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HustleRussell said:
Thanks

Everyone in the real world thinks I'm mad. This will be one of the least valuable cars I've ever bought and at the same time the most money I've ever spent on a car hehe
And people in the real world pour huge amounts of money into things that those of us that are normal will never understand. smile
A lovely looking care, well done for keeping it and giving it some TLC.

JakeT

5,425 posts

120 months

Tuesday 5th January 2016
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Love that so much. The E34 is a fave of mine and have many memories as a child being ferried around in a green one (no idea which colour). Roof open and AC on because it was the '90s so why not. Look forward to seeing the work progress on this. I am guessing you'll do a couple of engine bits and try and sort the Air out, also?

HustleRussell

Original Poster:

24,687 posts

160 months

Tuesday 2nd February 2016
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Thanks all,

JakeT said:
Love that so much. The E34 is a fave of mine and have many memories as a child being ferried around in a green one (no idea which colour). Roof open and AC on because it was the '90s so why not. Look forward to seeing the work progress on this. I am guessing you'll do a couple of engine bits and try and sort the Air out, also?
Lots of 'em were oxford green which is a dark bottle / BRG colour?

The engine itself is great, I'm itching to give it a service though. In the engine bay, I'm going to be looking for any perished hoses and seals to replace (I suspect there's a couple of little pipes around the air inlet control valve which are cracking) and when I fit new belts I'll check the tensioners etc. I am planning to recommission the A/C, I've already got a used replacement compressor, a new receiver / dryer and an assortment of 'O' rings for the job although the system hasn't worked at all in my ownership so I'm expecting it to need more attention than that.

Finally, progress!

BMW’s ability to supply parts for this 20 year old car is pleasantly surprising, however some parts have been a 4-5 day wait from Germany.

I finally collected together all the bits I needed to get the struts together, so it was out with the old…



I had to come up with an engineering solution for the rear shock absorbers as the old rubber damper eye bushes were knackered and they are technically integral with the eye (bonded in). I priced up new shock absorbers at £960 the pair, and decided that on balance my old (but perfectly functional) shock absorbers could be redeemed with a set of universal polybushes and a slight modification to the crush tube.



Finally the struts were re-assembled. BMW ‘low slung sport suspension’ springs and bump stops were used, along with Koni Sport shock absorbers in the front.



I hope the new springs play nice with the rear shock absorbers but at least I know that new ‘sport’ ones are still available if they don’t.

The struts were re-fitted to the car- but only after I’d fitted all new suspension arms, steering linkages and bushes up front and scrubbed and waxcoated the internal surfaces of the suspension turrets.

Up next, wheels on and then I'll be cleaning out all it's cavities ready for an extensive application of Waxoyl or Dinitrol before the exterior gets reassembled.

Getting impatient to get the lovely freshly painted panels on but after that I've still got a load of interior to reassemble...


HustleRussell

Original Poster:

24,687 posts

160 months

Monday 8th February 2016
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Progress is slow. Thorough inspection has revealed another small rust hole to sort.


JakeT

5,425 posts

120 months

Monday 8th February 2016
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With regards to the colour, I think it was Oxford Green. My dad also has a Boston Green E36 in the mid '90s that looked lovely. Shame BMW don't do cool colour cars as standard any more. The current 5 series range may as well be in greyscale!

shalmaneser

5,932 posts

195 months

Monday 8th February 2016
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I didn't know these things were still running trailing arm suspension - at least you've got less bushes and ball joints to worry about, I've just done my M3 and there are a hell of a lot of them!

That purple is the absolute best BMW colour, looks like you're doing a great job!

Coker

4,438 posts

175 months

Tuesday 9th February 2016
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Loving this. Good on you for putting the time and effort into such a great car.

Following with interest.