Ford Focus Mk2 [ST] Estate Sleeper - Build Thread

Ford Focus Mk2 [ST] Estate Sleeper - Build Thread

Author
Discussion

Buff Mchugelarge

3,316 posts

150 months

Sunday 13th December 2015
quotequote all
It drew a well deserved crowd and it was great to meet you smile

Now.. Do something Saab based! laugh

maxypriest

79 posts

204 months

Monday 14th December 2015
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CHR15 G said:
Just finished on the dyno, and the headline figures are 325hp, 388 lbft. Happy with that!

Thats a great result, 388ft/lbs will be cracking fun!

djgritt

618 posts

164 months

Monday 14th December 2015
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:lol:

That power in that car.

Amazing.

pingu393

7,788 posts

205 months

Tuesday 15th December 2015
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maxypriest said:
CHR15 G said:
Just finished on the dyno, and the headline figures are 325hp, 388 lbft. Happy with that!

Thats a great result, 388ft/lbs will be cracking fun!
Superb.

560Nm @ 2500 may cause some issues in the snow, but if the tyres can handle it the rest of the year will be fun smile.

alec.e

2,149 posts

124 months

Tuesday 15th December 2015
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Saw a glimpse of this on Seen Though Glass video:
https://youtu.be/VK5ADL57j7Y?t=5m34s
5:34 mark

Who would have though over 300hp! Sleeper- mission accomplished!

CHR15 G

Original Poster:

267 posts

154 months

Wednesday 16th December 2015
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Fastdruid said:
Nothing more than intake kit, intercooler and exhaust (and obviously the remap to make it work and an RS flywheel/clutch to handle the power)? Awesome.
Yep, that's all it needed!

CHR15 G

Original Poster:

267 posts

154 months

Wednesday 16th December 2015
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neilbauer said:
Great to meet you and see your beast in the flesh, it must be so much fun looking at peoples faces as you destroy them wink
Thank you, although I don't usually get to see their faces as I'm hanging on for dear life!

CHR15 G

Original Poster:

267 posts

154 months

Saturday 19th December 2015
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Max M4X WW said:
Very nice! More than enough smile
Fastdruid said:
Nothing more than intake kit, intercooler and exhaust (and obviously the remap to make it work and an RS flywheel/clutch to handle the power)? Awesome.
maxypriest said:
Thats a great result, 388ft/lbs will be cracking fun!
djgritt said:
:lol:

That power in that car.

Amazing.
pingu393 said:
Superb.

560Nm @ 2500 may cause some issues in the snow, but if the tyres can handle it the rest of the year will be fun smile.
alec.e said:
Saw a glimpse of this on Seen Though Glass video:
https://youtu.be/VK5ADL57j7Y?t=5m34s
5:34 mark

Who would have though over 300hp! Sleeper- mission accomplished!
Thanks all, I am also very happy with the power and torque outputs, more than I was hoping for. I'm also happy with the way that it's running, slightly rich just to keep the turbo temps down. Guys at the rolling road thought it was running nicely too, which is always a bonus!

CHR15 G

Original Poster:

267 posts

154 months

Saturday 19th December 2015
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Buff Mchugelarge said:
It drew a well deserved crowd and it was great to meet you smile

Now.. Do something Saab based! laugh
It was great to meet you too. I think I would struggle with something SAAB based as I don't have 20 odd years of SAAB knowledge stored up like I do with Fords!

With these feet

5,728 posts

215 months

Saturday 19th December 2015
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You said at the Sunday Service there was an issue, you thought it was MAF sensor. I assume you sorted it befoer the dyno?

CHR15 G

Original Poster:

267 posts

154 months

Saturday 19th December 2015
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A bit of a photo update from last weekend...

Old shell on the way to the scrap yard.

[url|http://thumbsnap.com/FilPz82f[/url]

Where we found that one of the employees had one, so we had a good chat.



Then on to the rolling road. I had asked them if they had somewhere to keep a trailer whilst we did the run, so they were slightly surprised (understandably so) when we turned up with an empty trailer and did the run on the tow car!





Then onward to pick up a new workbench for my next project, the Land Rover chassis swap and restoration.



The car towed beautifully all day and 150miles. Mainly due to a wonderful nearly new Brain James, not much load and that torque!

The next day was down to Goodwood for the Sunday Service, where the car attracted some attention which was nice biggrin



On the way back the car developed a bit of a boost hesitation so I ordered a new boost solenoid. And then on Monday evening after work the car went into full on, 15mph, limp mode, and sounded rough. The computer suggested that it was the throttle body, but the internet didn't seem to feature many failures of these on STs but had a few more on Volvo T5 stuff. Anyway, on Friday I picked up a secondhand throttle body and several hours later it was all fixed (including the boost solenoid that cured the boost hesitation). Old and new below, old is pretty dirty inside and out but it was the actual motor mechanism inside the casing that had failed.





That's all for now, but I'm sure that will be some more soon.

CHR15 G

Original Poster:

267 posts

154 months

Saturday 19th December 2015
quotequote all
With these feet said:
You said at the Sunday Service there was an issue, you thought it was MAF sensor. I assume you sorted it befoer the dyno?
Yes, you are right, the boost hesitation had cropped up a little bit a couple of days before. It was hardly noticeable until the drive home from Goodwood, and behaved itself beautifully on the dyno, as the problem was only showing up on very light throttle.

After a bit more research I thought the best place to start was on the boost solenoid, then it would have been MAP sensor after that, then MAF sensor.

helix402

7,859 posts

182 months

Saturday 19th December 2015
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Great project, the steel wheels are the best bit!

Cylinder 8

33 posts

103 months

Sunday 20th December 2015
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Love this thread, absolutely brilliant! thumbup

Definitely needs some videos though. wink

darkyoung1000

2,028 posts

196 months

Sunday 20th December 2015
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Nice to meet you at the Sunday service today and see the beast in all her stealthy glory (!?) smile
Good luck with the bonnet!

Cheers,
Tom

thespannerman

234 posts

123 months

Sunday 20th December 2015
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Saw it today at the Ginetta Sunday Service, absolutely stunning... My dad couldn't believe it when I told him the power output!

Was meaning to come and say hi, but I was chatting to the gearbox engineer and watched you leave!

Dom

Man1c_M0nk3y

4 posts

100 months

Monday 21st December 2015
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Apologies if it's been said already and I've missed it, but what engine mods are you running? Some impressive figures going on. Are you still running standard clutch or has it been changed to the RS setup. Also have you done any brake and chassis/suspension tweaks to cope?

As I said earlier, must be a real giggle, mine puts a massive smile on my face, the noise is too addictive, in Electric Orange however it'll never be discrete!

miniman

24,947 posts

262 months

Monday 21st December 2015
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Superb. I want one.

giblet

8,850 posts

177 months

Monday 21st December 2015
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Completely and utterly missed it at the SS yesterday. Proper stealth!

ManOpener

12,467 posts

169 months

Monday 21st December 2015
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Man1c_M0nk3y said:
Apologies if it's been said already and I've missed it, but what engine mods are you running? Some impressive figures going on. Are you still running standard clutch or has it been changed to the RS setup.
Fastdruid said:
Nothing more than intake kit, intercooler and exhaust (and obviously the remap to make it work and an RS flywheel/clutch to handle the power)? Awesome.