2003 Porsche Boxster S

2003 Porsche Boxster S

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geraintthomas

Original Poster:

897 posts

107 months

Wednesday 28th September 2016
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LanceRS said:
Looks great, I can't believe that something so simple has made the interior look that much better. I'm just off to see what I can do on minehehe
Hah, my thoughts exactly. It's like I said, I'm not changing the colour, I'm just changing the material. Black plastic is now black alcantara, so the interior is the same theme, it's just more premium now. It's bloody fantastic!

Rainy day today.













By the way, the DSLR is kept in the car now so it's easier for me to whip the decent camera out to take snaps, so the rest of the photos should be a lot better rather than iPhone ones smile

geraintthomas

Original Poster:

897 posts

107 months

Sunday 2nd October 2016
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Got to work detailing the exterior today.

Cue black and white progress photos





And some final results. Lighting was awful by the time I'd finished, so apologies for that!










geraintthomas

Original Poster:

897 posts

107 months

Monday 3rd October 2016
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Mate of mine having a look. Pretty much a mirror!


marky911

4,417 posts

219 months

Tuesday 4th October 2016
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Cracking job!
Hope I can get similar results when I take my D/A to mine next year.

Thanks for the email too. I'll be ordering some of that leather dye soon. thumbup

geraintthomas

Original Poster:

897 posts

107 months

Tuesday 4th October 2016
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marky911 said:
Cracking job!
Hope I can get similar results when I take my D/A to mine next year.

Thanks for the email too. I'll be ordering some of that leather dye soon. thumbup
Thanks very much! And that's no worries smile

Put my detailing business as a decal under the vents smile




geraintthomas

Original Poster:

897 posts

107 months

Thursday 13th October 2016
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Finally bought some bi-xenon lenses for the headlight conversion:



The headlights are getting there, I haven't worked on them in ages.

For those who don't remember, I bought a set of old pre-facelift orange headlights to do a projector retrofit on. Reason why I bought the pre-facelift ones is because I can dremel the orange away so that they look like facelifts, then split them, install projectors, spray the inserts black and replace my current ones. I bought the pre-facelift ones because they were VERY cheap at £60 each, as opposed to £300 each for facelifts. The other benefit to buying the older ones is that, when it comes to opening them, the glue is older and they open easier. Plus, if I make a mistake, they were cheap.

I was going to give up on them as after dremeling the orange indicator away, it didn't really polish up to the smooth, clear look of the facelift lights, and it looked a bit crud. But as soon as I put a test coat of lacquer on it they looked perfect and shiny. So knowing they can look perfect, I just need to carry on filing the indicators flat to remove the dremeling marks, then do the other headlight, then I can open them up to install the projectors.

When it's all finished, it would have cost me £220. That's a bargain.

- £120 for second hand headlights
- £20 for projector lenses
- £40 for decent 5000k HID kit
- £12 for dremel
- £8 for matt black spray

...and they'll look something like this (someone else's car):



Going to be good smile I can then sell my current headlights to make a profit.

ManicMunky

529 posts

120 months

Thursday 13th October 2016
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Where are the projector lenses from?

geraintthomas

Original Poster:

897 posts

107 months

Thursday 13th October 2016
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Just ebay ones for now. There's a guy over on 986forum.com that has made his own, which are highly rated. I'm going to start with these to see how I get on as they were cheap, and if the headlights are good, I'll invest in better ones.

Tickle

4,907 posts

204 months

Thursday 13th October 2016
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Fantastic work OP, loving the attention to detail.

geraintthomas

Original Poster:

897 posts

107 months

Thursday 10th November 2016
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Tickle said:
Fantastic work OP, loving the attention to detail.
Thank you!

Projector Headlights

Update on the headlights. They're finished!

I dremelled both of the pre-facelift indicators to clear, but they just didn't get to a standard that I was happy with. Build quality is a major part of this car, and I didn't want any part of it to look 'bodged'. Unfortunately I've had to just keep them for parts and have thrown the fronts out as they're no good now. So I just bit the bullet and opened my actual facelift headlights.

They opened brilliantly!

So I've done the following:

- Opened the headlights with a heat gun, kept the edges at 90 degrees C for about 5 minutes.
- Took the orange indicator interior cover and replaced it with the clear version out of the spare pre-facelift lights
- Dremelled the H7 attachment area completely flat, and widened the bulb hole a little
- Sprayed the inner reflectors and inner trim matt black
- Installed the projector lens
- Installed the HID bulb
- Sealed the headlight

Opened up, ad doing a test fit of the projector before they're sprayed




Sprayed matt black


Testing and levelling


Sealed


Finished


Before


After


Muchos better smile I can't comment on the light output until tomorrow as I'm using a H7 bulb that's fitted badly (they're supposed to fit H1's), so the light isn't great due to the loose bulbs. The H1's are coming tomorrow, so I'll report back then.

The bi-xenon projectors work great when activating the high beam too, as the shields flick down to throw the light upwards. Trouble is, they use the dipped beams, so when they're not on and you flash someone, no light comes out as they need to be on. I'm currently trying to work out how to wire it up to enable the dipped beams when the high beams are engaged. Failing that, I'll just use the original high beam bulb.

But yeah, they're fantastic smile very happy with then.

WojaWabbit

1,112 posts

218 months

Thursday 10th November 2016
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That looks great OP! You should be selling these as a straight swap conversion!

alec.e

2,149 posts

124 months

Thursday 10th November 2016
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Those headlights have taken about 5 years off the visual age off the car, very nice work!

Freegs

96 posts

113 months

Thursday 10th November 2016
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Was really impressed by your Celica and work on this looks brilliant too. Will continue to follow with interest. Let me know if you're planning on selling this! smile

geraintthomas

Original Poster:

897 posts

107 months

Friday 11th November 2016
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WojaWabbit said:
That looks great OP! You should be selling these as a straight swap conversion!
I'd be too nervous to be honest to do it as a regular thing! I'd happily do it for someone who wanted to bring theirs over, it only took a few hours smile

alec.e said:
Those headlights have taken about 5 years off the visual age off the car, very nice work!
My thoughts exactly biggrin many thanks

Freegs said:
Was really impressed by your Celica and work on this looks brilliant too. Will continue to follow with interest. Let me know if you're planning on selling this! smile
Thank you smile I took a huge amount of care in the Celica, and I really miss it (even though my girlfriends Dad has it).

I've had a few people asking me to sell the car to them after seeing it in the skin, it's surprising. I've said to all of them that I've bought the car to keep it, and the only reason I'd sell it would be to get the next boxster up, and decent ones start at £10,000 - so unless you'd want it for that price, it's staying with me for now smile hehe

Escy

3,922 posts

149 months

Friday 11th November 2016
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Headlights look good. Have you sorted out the slack in the gear linkage?

geraintthomas

Original Poster:

897 posts

107 months

Friday 11th November 2016
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Thanks smile nah that's my next thing, to put a 997 assembly in along with a 997 gear knob. Would be far better!

How's the V6 Turbo?

Escy

3,922 posts

149 months

Friday 11th November 2016
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The 997 gear knob looks much better. Mine is getting close, just finishing up the last few bits and then I can test drive it.

geraintthomas

Original Poster:

897 posts

107 months

Friday 11th November 2016
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Great stuff smile will pop round to see it when it's finished!

geraintthomas

Original Poster:

897 posts

107 months

Friday 11th November 2016
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Just a small update, I've fitted the new H1 bulbs today and they are FANTASTIC!! They're about 1000x brighter, now that they're installed properly.

Can't wait to drive home from work later at 6pm and find what they're really like.

geraintthomas

Original Poster:

897 posts

107 months

Friday 11th November 2016
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So I drove home with the new bulbs in. WOW these headlights are amazing!

https://www.youtube.com/watch?v=0Yl_fGrzfaE

The beam cut off is perfect too, and so is bi-xenon full beam functionality as shown in the video.

The only thing I need to do is level the headlights as they're not as high as they should be, and straighten the lenses a little as they're ever so slightly on an angle. I can do it from the inside thankfully as I used silicon washers, so even though they're very tight, they can be rotated with some force.

Extremely happy though smile they've really transformed night driving, and the look of the car.