Porsche Boxster 986 - engine swap project

Porsche Boxster 986 - engine swap project

Author
Discussion

Filibuster

3,165 posts

216 months

Thursday 17th August 2017
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Terribly sorry for you. So glad your daughter and you are well!
And great to see you already getting ready to build version 2.0!

At a construction site, the building that emerges is insured to an ascending value in correspondence with the work progress.
Maybe there is something similar for cars.

J4CKO

41,670 posts

201 months

Thursday 17th August 2017
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Awesome, should imagine now you have done it once it should come together a bit easier, hope you can save some of the specific parts to re-use.

Did you get to the bottom of what caused the fire ?

Markbarry1977

4,081 posts

104 months

Thursday 17th August 2017
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Awesome escy. Can't wait to see build 2.0 :-)

prof

19 posts

267 months

Thursday 17th August 2017
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great to see you back at it, which gearbox does that one have? just wondering if it's one of the new gen with the driveshafts near the flywheel?

Escy

Original Poster:

3,944 posts

150 months

Thursday 17th August 2017
quotequote all
J4CKO said:
Awesome, should imagine now you have done it once it should come together a bit easier, hope you can save some of the specific parts to re-use.

Did you get to the bottom of what caused the fire ?
I've don't think i'll be able to work out the cause with any degree of certainty.

The majority of the conversion parts are fine but I might need to do it differently this time as i'm not sure i'll have the money to replace all the damaged parts. I'm considering another approach, keep it bi-turbo and cut the shell to give the clearance needed. I'm not sure yet.

prof said:
great to see you back at it, which gearbox does that one have? just wondering if it's one of the new gen with the driveshafts near the flywheel?
It's an automatic.

_Neal_

2,690 posts

220 months

Friday 18th August 2017
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Only just seen this - really sorry about the fire, glad you and your daughter are okay, and great to see you "back on the horse" so quickly.
All the best for the new project smile

Rotaree

1,148 posts

262 months

Friday 18th August 2017
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Hi Tom, I haven't posted here before but I'm so sorry to hear about the fire and thankful that you and your daughter are ok. I've really enjoyed reading the thread and looking forward to hearing about the next one - so it was definitely worth a few quid in the fund!

ikarl

3,730 posts

200 months

Friday 18th August 2017
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Easy donation for me. I loved this thread!!

Let it be re-born.

Escy - btw, I genuinely would've thought you're price tag on the car would've been north of £25k/£30k. At £20k, I dare saying you'd have plenty of people throwing money at you.....apart from the fire (obviously) wink your skills are far and away worth more than £20k

Jens1968

39 posts

83 months

Saturday 19th August 2017
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Good for you. Iff you have the time and place, salvage as much as you can from the audi. Thats what i'm doing with the a8. The car brought up more yet, then i paid for, so the engine is for free and some money to spend on the project.

Escy

Original Poster:

3,944 posts

150 months

Saturday 19th August 2017
quotequote all
Thank you guys, I really appreciate it. I made a modest profit on the original A6 I bought at the start of the project and I didn't strip much off it. I will be more thorough with this car.

Since i'll have the A6 I'm considering cleaning up my fire damaged engine, swapping all the bits over from the new engine, buying any replacement seals I need and sticking it in the A6 to check it'll all ok. Does anyone have any experience with re-commissioning fire damaged engines?

mwstewart

7,628 posts

189 months

Saturday 19th August 2017
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About to donate. This thread represents a lot of what I like about PH. The tragic 'council' thread linked above represents a lot of what I don't.

Good luck with v2. My advice is to use plenty of heat shielding and ensure any fuel and oil hoses have adequate support to prevent undue fatigue on their fittings. I would use fire sleeve on anything close to the turbo - it keeps the hoses cool and if there is a leak the fluids are contained.

B'stard Child

28,453 posts

247 months

Saturday 19th August 2017
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mwstewart said:
About to donate. This thread represents a lot of what I like about PH. The tragic 'council' thread linked above represents a lot of what I don't..
clap

8ball_Rob

220 posts

104 months

Saturday 19th August 2017
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mwstewart said:
About to donate. This thread represents a lot of what I like about PH. The tragic 'council' thread linked above represents a lot of what I don't.
This ^^

Glad to see things are looking up for the boxster MkII project smile

drewbagz

183 posts

165 months

Monday 21st August 2017
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Escy, I don't know what to say mate frown. Really sorry for your loss. Was so looking forward to seeing this up an running. Good luck with the new build though, you have our full support biggrin

Dr G

15,204 posts

243 months

Monday 21st August 2017
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Me too; the least I could do.

Chris Type R

8,041 posts

250 months

Monday 21st August 2017
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Have added some nut and bolt money, good luck with the rebuild.

Escy

Original Poster:

3,944 posts

150 months

Monday 21st August 2017
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Thank you for the donations guys, the fact people care enough to chip in is heart warming.

The Boxster got taken away for scrap today. It was depressing seeing how it ended up but i'm glad to get it out of the way, it stinks so I bet the neighbours weren't happy with it being there.





The A6 is the one I recently picked up that i'll be breaking. To be fair it was a lovely drive and it pulls nicely. It's very blue inside, I actually quite like it but not sure every surface of the interior needed to be the same colour. Probably pretty rare i'd guess. When I lifted the boot carpet i'm convinced I saw a white tail disappear, I removed the spare wheel and noticed some evidence of a mouse. Not sure where it would have gone but I couldn't find it. The last A6 I bought also came with a free mouse (in the V of the engine), lucky me. smile





I took the cam covers off the old engine, not a pretty sight, the plastic cam chain guides have melted.




gf07050

61 posts

168 months

Tuesday 22nd August 2017
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Had followed the build and was always impressed and the skill and ingenuity. Pleased to see that neither of you were hurt. Have donated, good luck with round 2.

Usget

5,426 posts

212 months

Tuesday 22nd August 2017
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I had an A3 in the exact same colour scheme (silver and VERY BLUE). You get used to it after a while hehe

Escy

Original Poster:

3,944 posts

150 months

Wednesday 23rd August 2017
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Thank you for the donation, really appreciate it.

My ECU ended up pretty crispy in the fire. I was gutted once I opened up the case. One of the guys on the Audi SRS forum had the same ECU which he sold to me for a great price.


The CANbus and DriveByWire modules fared better in the fire. They were mounted next to the ECU but in the fire the sticky pads I used to hold them to the body came off so they fell down and weren't exposed to as much heat as the ECU. I'm hoping they are still serviceable with some wiring repairs, they did get blasted by the hose so were wet inside. I've sent them off the RRR Engineering for testing. Fingers crossed.