Knackered old Porsche with loads of miles - 996 content

Knackered old Porsche with loads of miles - 996 content

Author
Discussion

kevinf

14 posts

120 months

Sunday 22nd January 2017
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seiben said:
Yes, but the OP's car already has a secondary fuel tank. I imagine an LPG system would warrant the removal of this.
I'm thinking the OP may have considered it as an alternative range extender before he installed that

I know if I was burning through £50k of fuel a year I would have looked into it

I have no doubt there's good reason why he didn't, I'm only asking him what they are.

Fast Bug

11,680 posts

161 months

Sunday 22nd January 2017
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He's not burning through £50k a year though?

Just sit and think how many miles that would be...

TheLordJohn

5,746 posts

146 months

Sunday 22nd January 2017
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kevinf said:
I'm thinking the OP may have considered it as an alternative range extender before he installed that

I know if I was burning through £50k of fuel a year I would have looked into it

I have no doubt there's good reason why he didn't, I'm only asking him what they are.
Also, it won't be his personal money. If he's working for someone it'll be company money, so a tax write-off.
If he's working for himself, it'll be in with the fee.

r129sl

9,518 posts

203 months

Sunday 22nd January 2017
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LPG is not allowed on the Channel Tunnel.

eltax91

9,873 posts

206 months

Monday 23rd January 2017
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Hi chaps

My search continues and a car has popped up with substantial history, 128k under its belt and it's priced right for me. It's a 1998 c2 so an early one.

The intriguing thing is, in 2008 (33k ago) it had a new engine m, flywheel and clutch from Porsche at £10k.

So, in '08, had Porsche dealt with the IMS/ RMS issues? And as such this car would be clear if the common faults?

Markbarry1977

4,064 posts

103 months

Wednesday 22nd February 2017
quotequote all
olly22n said:
eltax91 said:
Hi chaps

My search continues and a car has popped up with substantial history, 128k under its belt and it's priced right for me. It's a 1998 c2 so an early one.

The intriguing thing is, in 2008 (33k ago) it had a new engine m, flywheel and clutch from Porsche at £10k.

So, in '08, had Porsche dealt with the IMS/ RMS issues? And as such this car would be clear if the common faults?
Nope, they replaced broken engines with engines that had the same design faults.

You need a post 09 DFI engine really (even they aren't immune)

Just buy the best one, and get it scoped and enjoy. I have one of the most notorious engines (cayman 3.4). I have accepted it will either go bang or it won't.
I had a Cayman s (3.4), I traded it in as it was burning a litre of oil per fill up, it put me off porsches completely, this thread though has perked up my interest. Shame I have just got into an m135i and can't really get out of it (negative equity), these early 996s do float my boat although I fancy a dfi engined 997 c4s next so better start saving.

PPBB, how is the rebuild going, 3.7L sounds like some added fun.

eltax91

9,873 posts

206 months

Wednesday 22nd February 2017
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Thanks for the inspiration PPBB.

Yesterday, I left a deposit on a high mileage early 996.

Collect it next week. Happy boy. biggrin

sagarich

1,213 posts

149 months

Thursday 23rd February 2017
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This whole thread is fantastic!

bow

LordHaveMurci

12,042 posts

169 months

Thursday 23rd February 2017
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eltax91 said:
Yesterday, I left a deposit on a high mileage early 996.

Collect it next week. Happy boy. biggrin
I believe we are due some pictures wink

Oh, and congratulations - welcome to the club thumbup

eltax91

9,873 posts

206 months

Thursday 23rd February 2017
quotequote all
LordHaveMurci said:
eltax91 said:
Yesterday, I left a deposit on a high mileage early 996.

Collect it next week. Happy boy. biggrin
I believe we are due some pictures wink

Oh, and congratulations - welcome to the club thumbup
Next week on pickup. Promise. biggrin

eltax91

9,873 posts

206 months

Thursday 2nd March 2017
quotequote all
LordHaveMurci said:
eltax91 said:
Yesterday, I left a deposit on a high mileage early 996.

Collect it next week. Happy boy. biggrin
I believe we are due some pictures wink

Oh, and congratulations - welcome to the club thumbup
As promised.

http://www.pistonheads.com/gassing/topic.asp?h=0&a...

stevesingo

4,855 posts

222 months

Thursday 16th March 2017
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Up and running yet?

poppopbangbang

Original Poster:

1,837 posts

141 months

Tuesday 21st March 2017
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stevesingo said:
Up and running yet?
Close!


Took a while to get through Capricorn as they were flat out on F1. It ended up with my engine castings via Autofarm and two of our F1 blocks on the same waiting list.... always a problem when you are trying to get stuff done over silly season.

Not a lot to report on the motor other than it is built and should last a very, very long time. There are a few bits in there which had to be changed due to original parts being NLA and I took the decision to refurb my original heads rather than go for new ones (the cost difference wasn't much at all) as after this many heat cycles it's a fair bet my original head castings are thoroughly stress relieved and if there was any porosity that was going to cause a problem it would have shown up by now. The quality from Capricorn to Autofarms spec is brilliant, the machining work is to the same level of precision and finishing as the F1 engines I am used to working with..... which as it's been done by the same machinists is no real surprise but certain aspects, like the opening up of coolant passageways to cool the upper section of the liner, have been executed very, very well.

Really looking forward to getting back to piling the miles on it now and very interested to see what the difference in performance is between this motor and the old one. Not only has this one got a bump in capacity but the frictionals should be a fair bit lower too. I've kept the standard cam profiles and dual mass flywheel as driveabiliy is a really key thing to me as I do so many miles in it so whilst it would definitely go a fair bit better with some more aggresive cams in there I think we should see a decent increase in poke on the standard ones with no impact to idle or low speed driveability. At some point once it has a few thousand miles on it I'll run it on a chassis dyno to see where we have ended up power wise.

One thing that might need a bit of attention is the ECU calibration, I have previously played around with this but found the square root of naff all power wise - unsurprisingly the Porsche calibration is very good. When I went to equal length manifolds and GT3 throttle body there was no drama in supporting this and when I compared data back to back the MAF was correctly seeing the increase in air flow and the injector pulse width had lengthened accordingly. However with an extra 0.3L I suspect we might be over what the standard calibration can support, the car has a decent data logger, widebands etc. on it so it's a quick job to tell if it is. We'll just have to see smile




poppopbangbang

Original Poster:

1,837 posts

141 months

Tuesday 21st March 2017
quotequote all
eltax91 said:
Thanks for the inspiration PPBB.

Yesterday, I left a deposit on a high mileage early 996.

Collect it next week. Happy boy. biggrin
Excellent choice - mine was high mileage when I bought it and it has been the most reliable thing I've ever owned!

You'll love it biggrin

poppopbangbang

Original Poster:

1,837 posts

141 months

Tuesday 21st March 2017
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kevinf said:
First of all well done on an epic build I've enjoyed every page of it, Thanks for sharing .

I'm sure you've considered fitting LPG, What are the main reasons you decided not to go with it ?

From what I can see
- Added weight
- Possible difficulty finding filling stations when on the road
- slight loss of power

+ Increased range
+ Lower running cost
A LOT more weight and lot more complexity in the engine bay with additional regs, injectors etc. etc. It would also require a "valve saver" type setup to provide additional lubrication which is another potential failure point and complexity.

LPG is also less common on the continent when off the beaten track and it means there is no chance of using the Eurotunnel to get across the channel.

Reliability wise it's all fairly solvable but it's work to solve a problem that just doesn't exist as an additional petrol tank provides a lot more additional range, no real weight penalty (the tank, pump and plumbing when empty is less than 6KG) and requires no mods to engine loom etc.

LPG has its place, afterall we've had BTCC cars running it and the entire Palmersport fleet runs LPG but in this application the small cost save on a fill up just doesn't offer enough of a pro against the cons.

poppopbangbang

Original Poster:

1,837 posts

141 months

Saturday 8th April 2017
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It's back.... now starts the boring process of running in frown


jamiem555

751 posts

211 months

Saturday 8th April 2017
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Wonderful. Can't wait to hear more updates and stories of cross continental blasts.

Digga

40,317 posts

283 months

Wednesday 12th April 2017
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This is what 911s were built to do. Not the occasional run out in between long periods sat in garages being polished.

C7 JFW

1,205 posts

219 months

Wednesday 12th April 2017
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Digga said:
This is what 911s were built to do. Not the occasional run out in between long periods sat in garages being polished.
Absolutely right.

Work, work, work. SO good to see it doing it constantly.

Still one of the best threads on PH.

poppopbangbang

Original Poster:

1,837 posts

141 months

Wednesday 12th April 2017
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So a few more upgrades coming through, mostly on the electronics/data side of things.

As some may remember the car has an AIM EVO5 fitted for data acquisition. AIM have just released the GS dash for this logger so I have one of those on the way which I am going to de-case and investigate building it into the original rev counter area of the dash:


This will also allow me to tidy the dash area up a little by loosing the 4 light shift module I have above the rev counter at the moment and building it into the dash itself as part of the GS Dash.

I'm also going to add an additional LCU-One so I can monitor per bank lambda, these also give a fairly good indication of EGT as well by working backwards from the resistance in the heater circuit.


That should be pretty much everything ever required, unless I decide to harvest some spare brake temp IRs and laser ride heights from the F1s biggrin