E46 M3 Touring Project

E46 M3 Touring Project

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E91M3

Original Poster:

202 posts

138 months

Monday 26th September 2016
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Not content with having one build underway I now have commenced another M3 Touring project. This build will use a Silver Grey 2005 320d as it's basis that I purchased fairly cheaply due to an engine fault.



The plan is to replicate the E46 m3 touring concept as much as possible as I am going for another OEM build. Genuine CSL alloys rather than the 18 inch alloys that the factory concept wears will be the wheel of choice and an S54 engine with manual transmission will be used.



The car will remain Silver Grey as it was an original E46 M3 colour . Also it has enabled me to obtain an E46 M3 bonnet and rear bumper that matches.

Over the next month or so I will try and acquire quarter panels and a boot floor so that the bodywork phase of the project can commence.

Thanks




Edited by E91M3 on Monday 26th September 21:34

rb5er

11,657 posts

172 months

Monday 26th September 2016
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Very cool. The car the should have built.

G111MDS

320 posts

91 months

Monday 26th September 2016
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Nice project. Really like the e46 shape, and the touring looks great.

crisp packet

127 posts

159 months

Monday 26th September 2016
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I have one. Do it!

dom9

8,078 posts

209 months

Tuesday 27th September 2016
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I was looking for something 'interesting' on ebay last night and searched for one of these!

Following with interest!

Sf_Manta

2,191 posts

191 months

Tuesday 27th September 2016
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Yes yes yes yes yes yes.. Bookmarked

Being i have a 330i touring, this should be good biggrin

jelluzz

35 posts

152 months

Tuesday 27th September 2016
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Absolutely love this idea. Good luck!

Hopefully you keep the facelift touring headlights etc. as I think they look so much better than the pre-facelift!

SuperVM

1,098 posts

161 months

Tuesday 27th September 2016
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I want to do this with my 330i Touring, but when looking for a ropey M3 to use as a parts car for the conversion, I got distracted by a Monaro. smile

aspirated

2,539 posts

146 months

Tuesday 27th September 2016
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jelluzz said:
Absolutely love this idea. Good luck!

Hopefully you keep the facelift touring headlights etc. as I think they look so much better than the pre-facelift!
Wouldn't look OEM if he did, the E46 M3 never received a front end facelift, just like the E9x

em177

3,131 posts

164 months

Tuesday 27th September 2016
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Tim Shaw's had a facelift front end. Doesn't look right in my eyes.


Sf_Manta

2,191 posts

191 months

Tuesday 27th September 2016
quotequote all
aspirated said:
jelluzz said:
Absolutely love this idea. Good luck!

Hopefully you keep the facelift touring headlights etc. as I think they look so much better than the pre-facelift!
Wouldn't look OEM if he did, the E46 M3 never received a front end facelift, just like the E9x
I'd actually go complete sleeper, leave the arches as OEM original as possible though subtly modded to accommodate the M3 running gear. Exhaust would be custom with one single duel exit as per normal 330i look.

That way, it just looks more like the usual Sport touring look, except it's hiding the M3 credentials = Q car and thus more amusing blowing off Reps at the lights hehe

drdino

1,148 posts

142 months

Tuesday 27th September 2016
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It would be quite interesting to give it that Focus Estate ST look-single downturned exhaust, steelies, and the like biggrin

Kitchski

6,515 posts

231 months

Tuesday 27th September 2016
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We built one of these a while ago at work. Got featured in a BMW mag recently. Lots of work, but quite satisfying when it was done.

We used a donor car though (M3 CS), so pretty much EVERY 'M' stamped part could be transfered over (dirt shields, sound deadening - the lot). Converted the touring from 2001 320i auto to 2005 M3 SMG. Wanted to make it look like it came out of the factory like it.

I think we achieved it:



Here's the text from the feature:

https://drive-my.com/en/social/stream/item/7475.ht...

It was A LOT of work. The bodykit doesn't fit.

At all laugh

Jimmy Recard

17,540 posts

179 months

Tuesday 27th September 2016
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Brilliant project. I actually saw a pre-facelift and facelift E46 together today and thought to myself just how much better the pre-facelift car looked.

E91M3

Original Poster:

202 posts

138 months

Tuesday 27th September 2016
quotequote all
Kitchski said:
We built one of these a while ago at work. Got featured in a BMW mag recently. Lots of work, but quite satisfying when it was done.

We used a donor car though (M3 CS), so pretty much EVERY 'M' stamped part could be transfered over (dirt shields, sound deadening - the lot). Converted the touring from 2001 320i auto to 2005 M3 SMG. Wanted to make it look like it came out of the factory like it.

I think we achieved it:



Here's the text from the feature:

https://drive-my.com/en/social/stream/item/7475.ht...

It was A LOT of work. The bodykit doesn't fit.

At all laugh
I remember watching your build and the amount of effort that went into it. The E91 M3 I have was the same in that nothing really fits and lots of changes were required in the end. I am also going to try and get a CAT C/D car when it comes to the mechanicals as I wasted far too much time sourcing individual parts for the E91.

I did contemplate keeping this one stock as I like the facelift lights on the touring however I want it to look like an M3 and that means the using the arches and bodywork from the coupe.

Finally I am going to trial fit the bonnet and rear bumper this weekend (which won't fit correctly) out of curiosity. I will post some photos when done.




Edited by E91M3 on Tuesday 27th September 20:08

Kitchski

6,515 posts

231 months

Tuesday 27th September 2016
quotequote all
To prepare you, the rear bumper needs widening by about 35mm (from memory) but it has to be done in the centre, so then the exhaust cutouts don't line up, and they need moving.

The bonnet isn't *too* bad. The front wings are the big headache, if you want to make them look OEM!

E91M3

Original Poster:

202 posts

138 months

Tuesday 27th September 2016
quotequote all
Kitchski said:
To prepare you, the rear bumper needs widening by about 35mm (from memory) but it has to be done in the centre, so then the exhaust cutouts don't line up, and they need moving.

The bonnet isn't *too* bad. The front wings are the big headache, if you want to make them look OEM!
Thanks for the advice. I assume the bumper was widened as the rear is more square? What did you do with the bumper carrier as I have the carbon version attached to the M3 bumper and wanted to use that?



Sf_Manta

2,191 posts

191 months

Tuesday 27th September 2016
quotequote all
Might have missed it, but are you re-enforcing the floor on the touring too?
Could always go with the Porsche Brake upgrade too.

E91M3

Original Poster:

202 posts

138 months

Tuesday 27th September 2016
quotequote all
Sf_Manta said:
Might have missed it, but are you re-enforcing the floor on the touring too?
Could always go with the Porsche Brake upgrade too.
Yes I will need to check the floor to see if there are any cracks. Fingers crossed it will be ok but I do plan on doing a floor re-enforcement when I get to swapping the mechanicals over.

I'm probably going to go with CSL/Z4M brake discs and callipers.

crisp packet

127 posts

159 months

Tuesday 27th September 2016
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Counted £14k of receipts for the conversion of mine (previous owner). Second one done (in the UK) and first with SMG. Not a huge fan of the box but kind of suits the touring, especially given the pace is nothing that special these days. Son in law has an M3 saloon and virtually identical pace - touring surprisingly a small fraction quicker - probably down to the gearbox.
Drives like factory. Don't under-estimate the work involved though. Great having the practicality when needed. Split commuting between this and a 997 turbo and never feels like a downer taking the touring. Had an e36 M3 Touring too but they're possibly getting a bit old for everyday use.
Hope you do it. The more of these knocking about the better!