My 4x4 Vauxhall nova

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Discussion

Bazzap8389

Original Poster:

138 posts

103 months

Thursday 5th October 2017
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Not really sure tbh mate. Including materials?

The cage and all the extra tubes was around 2k I think it's all t45. The work on the shell has cost me more than I'd like to admit. Lots of time has been wasted with me changing my mind about things. Originally it was going fwd so repairs were being carried out to repair the rear chassis legs etc.

When I decided to go 4x4 originally was using a cavalier gsi floor pan, so lots of work getting that in place then decided against that too. The back end would have been too heavy with the rear beam set up so a floor and suspension arms etc were made from scratch. Prob in the region of 5k or so.

John Laverick

1,992 posts

215 months

Thursday 5th October 2017
quotequote all
Bazzap8389 said:
Not really sure tbh mate. Including materials?

The cage and all the extra tubes was around 2k I think it's all t45. The work on the shell has cost me more than I'd like to admit. Lots of time has been wasted with me changing my mind about things. Originally it was going fwd so repairs were being carried out to repair the rear chassis legs etc.

When I decided to go 4x4 originally was using a cavalier gsi floor pan, so lots of work getting that in place then decided against that too. The back end would have been too heavy with the rear beam set up so a floor and suspension arms etc were made from scratch. Prob in the region of 5k or so.
Yeah including materials. £5k isn't as 'mental' an amount as I'd have guessed but I suppose once you've factored everything in including paint / running gear etc. etc. it'll could easily and quickly get out of control.

ha. not ideal to rack the costs up changing your mind but I suppose that's the way a project like this develops. It is going to be awesome once finished!

What engine box are you going for?

Fastdruid

8,649 posts

153 months

Thursday 5th October 2017
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John Laverick said:
ha. not ideal to rack the costs up changing your mind but I suppose that's the way a project like this develops.
All too often the way of the "project", I figure I'm a good couple of k down (not to mention the wasted time) on stuff I've changed my mind about. Not to mention scope creep.

Trouble is that sometimes its because you need to try something first to realise it doesn't work, sometimes you run into unexpected issues, sometimes you end up with unforeseen consequences to earlier decisions[1] and sometimes its just because you just don't like how things are going. It's why I laugh at so many people saying to "just" drop a bigger engine into something. Its never that simple.


[1] For example I decided I was going with a different, better made dash in mine. Great. Much better. The issue is that the dash is *slightly* different. As in the steering column is ~50mm out (actually sits more centrally to the driving position) which means that the column had to move. Except it can't move that far (only 30mm max) because the motor then hits on the side of the chassis and the dash doesn't fit with it being 20mm out... so then a different column is needed which means all the work I did on the original is wasted *and* I've got a bunch of kit I can no longer use etc.

Bazzap8389

Original Poster:

138 posts

103 months

Thursday 5th October 2017
quotequote all
5k wouldn't be including the cage though frown spent quite a bit on the front end too which I regret. If I had known I was going 4x4 I'd have space framed the front. If I ever have to do anything to the front end that'll be the plan.

This is it, with something like this it was always going to be trial and error with some bits. Just didn't like that rear set up at all using the cavalier stuff.

C20let engine (2.0 turbo) using an f28 6 speed box and the calibra turbo transfer box and rear diff. The transfer box could be the weak link I'll cross that bridge when I get to it.


mwstewart

7,617 posts

189 months

Thursday 5th October 2017
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Nice thumbup

Bazzap8389

Original Poster:

138 posts

103 months

Thursday 5th October 2017
quotequote all
Fastdruid said:
John Laverick said:
ha. not ideal to rack the costs up changing your mind but I suppose that's the way a project like this develops.
All too often the way of the "project", I figure I'm a good couple of k down (not to mention the wasted time) on stuff I've changed my mind about. Not to mention scope creep.

Trouble is that sometimes its because you need to try something first to realise it doesn't work, sometimes you run into unexpected issues, sometimes you end up with unforeseen consequences to earlier decisions[1] and sometimes its just because you just don't like how things are going. It's why I laugh at so many people saying to "just" drop a bigger engine into something. Its never that simple.


[1] For example I decided I was going with a different, better made dash in mine. Great. Much better. The issue is that the dash is *slightly* different. As in the steering column is ~50mm out (actually sits more centrally to the driving position) which means that the column had to move. Except it can't move that far (only 30mm max) because the motor then hits on the side of the chassis and the dash doesn't fit with it being 20mm out... so then a different column is needed which means all the work I did on the original is wasted *and* I've got a bunch of kit I can no longer use etc.
Yup. Lots of time wasted, not to mention a car. Cut up a cavalier gsi for the floor pan... regret that now but hey ho. One of these things isn't it. Other problem with something like this is most of it has to be custom made which is time consuming.

Bazzap8389

Original Poster:

138 posts

103 months

Saturday 23rd December 2017
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Not a massive update but the inner quarters are done, sills on next and everything will be done except for the outer quarters. Here's a few pics.









Bazzap8389

Original Poster:

138 posts

103 months

Wednesday 27th December 2017
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Thanks mate! Much appreciated smile

Really like the vxrs. I'm sure I'll own one at some point when I need a new daily. Content with a diesel at the moment haha

Bazzap8389

Original Poster:

138 posts

103 months

Sunday 4th March 2018
quotequote all
Finally got the nova back home yesterday! The only thing needing done bodywork wise is the rear quarter panels. The plan is to get it blasted and in primer and start building her up. I'll get some decent pics up when I get out in the garage.











[url]


crossie

209 posts

238 months

Monday 5th March 2018
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Wow Amazing build!

Keep up the good work!


and where did you get your carbon parts from they look amazing!

Bazzap8389

Original Poster:

138 posts

103 months

Monday 5th March 2018
quotequote all
Cheers smile

got them from a guy who's no longer making the parts mate. Hopefully have the whole front end tried on in the coming weeks. Fingers crossed they all line up well!

Trying in my seats tomorrow too, it's going to be touch and go with them due to the tunnel size. Might have to take a little bit out of it. Hopefully not though!

ZX10R NIN

27,635 posts

126 months

Monday 5th March 2018
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Superb work.

Bazzap8389

Original Poster:

138 posts

103 months

Tuesday 6th March 2018
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Thanks mate

So I tried in the seats today, not on rails or anything just to see if they fit. Success! Wasn't looking forward to having to go notch out the tunnel!










Bazzap8389

Original Poster:

138 posts

103 months

Sunday 11th March 2018
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Managed to spend a few hours tidying up the metal work yesterday. Looking much better, still got to do the tubs and turrets.










Bazzap8389

Original Poster:

138 posts

103 months

Friday 4th May 2018
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I decided to coat all the bare metal in vactan, stops it all rusting up. Fitted the front rose jointed suspension and all made a start at trial fitting the 4x4 stuff.

Need to drop the engine in so I can weld the gearbox mount in place and see if I need to cut any metal away at the front of the tunnel or not.







Got myself some adjustable trestles too, that’s them on the lowest. They go up another 20cm or so.





Off with the old suspension arms...




On with the new.




















Awaiting new ball joints and new boots for the steering rack then I’ll get the rods changed to rose joints too and get her back on her wheels.


Bazzap8389

Original Poster:

138 posts

103 months

Sunday 10th June 2018
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Dug my engine out at work and took it home. Tried on the manifold and turbo, the breather will have to be moved a wee bit due to its size.

Got my engine on a stand and sat it in the bay for now.

Few pics











Good bit of modification to be done to allow room for the transfer box and prop.

Pics keep coming out sideways for some reason?

Bazzap8389

Original Poster:

138 posts

103 months

Wednesday 15th August 2018
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Managed to clear stuff out in the garage so I’ve now got plenty of space to work on the car again.

Mocked up the inlet now too. Got a wee bit more fab work to complete in the bay before I can put the engine in.









IanJ9375

1,468 posts

217 months

Wednesday 15th August 2018
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Impressive, keep up the good work!

Bazzap8389

Original Poster:

138 posts

103 months

Monday 3rd September 2018
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Thanks mate.

So today I decided to go and collect parts I’ve had lying at my parents house for some time.

Gave some of the front end bits a trial, wings are going to need a bit of tweaking/ manipulation. It’s spot on at the a pillar side but a bit high at the front around the headlight area. The bumper needs to come up a bit in the pics but can only do so much with 2 hands haha

Bonnet seems spot on will know more when I bolt the wings in place. Another pair of hands would have been welcomed but was just a trial run I guess. Anyway, a few pics.









dudleybloke

19,846 posts

187 months

Monday 3rd September 2018
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Very nice!