Chevrolet G20 Starcraft Conversion Van, 1994

Chevrolet G20 Starcraft Conversion Van, 1994

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5ohmustang

Original Poster:

2,755 posts

115 months

Thursday 2nd March 2017
quotequote all
The other day while getting the alignment done on the Mustang

I saw this Dodge RAM van. Black with gold detailing. Interior was tan leather and in amazing condition for being 80s vintage. Wheels had the offset completely wrong.



Recently I noticed when it rains heavily, water will leak near the passenger sunvisor.

The sealent in the roof gutter could do with replacing. To rule out the gutter leaking I covered the old sealent with clear rtv. Unfortunately it still leaked.

Having removed the interior trim at the top of the windshield, I could not see where else other than the windshield seal it could leak from.

The previous owner had over torqued the rear view mirror screw which penetrated the glass and split it. So the windshield needed replacing.

Today I had the windshield replaced for $75. The installers said the glass practically fell out from a light push. There was next to no sealent in there. It should not leak now.


Next I need to replace the rear view mirror, clean the top windshield trim with isopropol and reattach the material with 3m adhesive.

This weekend I'll try to extract the broken wheel stud. An easy out bolt extractor will not work as the wheel hub is not treaded but splined.

I'll try freeze out and try to bang it through the rear of the hub. If that fails I will drill a pilot hole in the broken stud so a punch will snugly fit and then try and wack it through.

More inspiration.
https://priceonomics.com/post/32944888191/living-i...
https://www.adventureinyou.com/interview/the-bus-a...



Edited by 5ohmustang on Thursday 2nd March 05:41

5ohmustang

Original Poster:

2,755 posts

115 months

Saturday 11th March 2017
quotequote all
No such luck with the broken stud. The American steel is just too strong for weak Chinese drill bits from harbor freight. They were brave drill bits, but they didn"t stand a chance. My snap on bits did penetrate through however none were big enough to get a large punch wedged in.

The next attempt I will remove the axle shaft and try and hammer it out vertically. Replace the wheel bearings while it's out. If it still does not pop out a new axle tube it is. That would still be cheaper than taking to a garage.

The new windshield has stopped the rain leaking through.

We took the van to southern Alabama where were camped now. The van drove pretty good. The front tires have dry rot and one is slowly leaking air. New wheels and tires are on the way.


Notice the seal sticking out of the drivers door, the door needs to be realigned.

It's spam and eggs time now. Vanlife is calling.

Jonmx

2,544 posts

213 months

Saturday 11th March 2017
quotequote all
Living the dream down in the South, very jealous! One of my best friend's uncle moved to South Alabama and I'm hoping to get over there at some point and take up his offer of hospitality.

5ohmustang

Original Poster:

2,755 posts

115 months

Saturday 11th March 2017
quotequote all
Jonmx said:
Living the dream down in the South, very jealous! One of my best friend's uncle moved to South Alabama and I'm hoping to get over there at some point and take up his offer of hospitality.
You should it's pretty nice. This weekend I am not on the coast but there are a ton of places on the gulf that are much nicer than Florida. The sand at gulf shores is pure white powder, no pebbles and warm most of the year. If you are big into hunting or fishing you will love it.

You can just stop your vehicle in the middle of the night start fishing on a bridge, there's plenty of other people there with bbq's and very friendly.



You just gave me an idea. I want to camp the van right on the beach. If we had the economical camper vans on sale in the UK, they would be perfect here. I could full time RV and not worry about fuel costs.

5ohmustang

Original Poster:

2,755 posts

115 months

Saturday 11th March 2017
quotequote all
I was just looking at a retired couple's Mercedes sprinter roadtrek class b camper. Bloody hell is it nice and I bet they are cheaper in the UK.

EBay have the regular sprinter 4x4 cargo vans for $65k. That is so much money for just a van.

While I was checking it out, amongst admiration I thought, oh crap, I think I just reached middle age...

Jonmx

2,544 posts

213 months

Saturday 11th March 2017
quotequote all
That beach looks like Nags Head in North Carolina, which is the last place I was in the States back in 2012. I'm currently looking at either getting myself a van or boat, just need to make up my mind which!

5ohmustang

Original Poster:

2,755 posts

115 months

Saturday 11th March 2017
quotequote all
Jonmx said:
That beach looks like Nags Head in North Carolina, which is the last place I was in the States back in 2012. I'm currently looking at either getting myself a van or boat, just need to make up my mind which!
I know Nags Head, I've been to Corolla which is on the northern part of that peninsula and seen the wild horses.

Into the mystic.




I'd get a diesel van with a long wheelbase and high top roof. I think it will give you more freedom than a boat.

Are you moving into it full time?

Edited by 5ohmustang on Sunday 12th March 02:37


Edited by 5ohmustang on Sunday 12th March 17:32

5ohmustang

Original Poster:

2,755 posts

115 months

Sunday 12th March 2017
quotequote all
Take it easy-The Eagles https://youtu.be/IDdjZWn8l3g

Class A RV boondocking at Walmart.



Filling a 33 gallon tank...

Taking it easy.


The bed. Super comfortable.



The old man's Coyote powered F150.





I've noticed the back of the van sags down in terms of wheel gap. Not sure why, I'll probably have to replace the whole suspension at some point. I wonder if the van just handles like crap due to worn out components or if it's just the way they are.

So in the day time there was a fishing tournament going on. At night the good ole boys drive the trucks in a wagon fort formation (circle) and have a bluegrass festival.

I spotted the old folk passing the Mason jars around. Not long after a spitting image of Jerry Garcia hands me some.

Yes indeed, peach, strawberry and regular moonshine.

Banjos and guitars never sounded so good.






Edited by 5ohmustang on Sunday 12th March 04:32

Jonmx

2,544 posts

213 months

Monday 13th March 2017
quotequote all
Can't go wrong with a bit of moonshine! I particularly liked the Brew-thru drive through off licences last time I was over, awesome! I've just been invited to head over to New Hampshire later in the year which is tempting. My friend who's invited me recently went for the 4.0 Hilux over the F150 so I'm interested to see how it compares to the UK Hilux I had for work a while back.
Yep, to live in for a while. It's a heart vs head with the van and the boat so if I'm sensible I'll get a van and have a kayak or something strapped to it. Time will tell.

5ohmustang

Original Poster:

2,755 posts

115 months

Monday 13th March 2017
quotequote all
I finally arrived home. This weekend I put around 1000 miles with no problems other than a side turn signal bulb going out.

Driving through Atlanta, it's a nightmare. 12 lanes of interstate (6 in either direction), overpasses, underpasses, left slip roads, right slip roads, manic drivers with zero driving etiquette. I always try to avoid Atlanta. The V8 has no problems keeping up with traffic, just the steering and suspension components need to be replaced.

There's something very satisfying driving the van at 55mph, on the country back roads to the soundtrack of James Taylor.

In Alabama it's legal to brew moonshine providing you have a permit from the ABC (alcohol beverage control). It is legal to own a still however you still need a permit to actively produce alcohol. If you live in a dry country you cannot obtain a permit. Most of the Southern part of Alabama are wet counties. Alternatively you can buy it over the county at a liquor store, all of which are ABC stores.

I've never been to a Brew Thru, it looks like they're located on the outer banks.

New Hampshire is very pretty and one of the few states I'd live in the NE. Libertarian and they embrace Alternative Living/Homesteading, which I like.

https://freestateproject.org/

The American version of the Hilux the Tacoma is totally different to the Hilux. Personally I would take the Tacoma TRD pro anyday over the Hilux, however I would rather have the diesel engine.

The 4.0 V6 is not in the new generation Tacoma. It's 3.5 V6 but is supposed to be a lot better than the 4.0.

Your friend probably picked the Tacoma over the F150 as the Tacoma's barely depreciate. Buying a used one is not worth it, you will pay a lot for high miles. Buy new or nothing.

https://youtu.be/hyNshwyrtGY





Edited by 5ohmustang on Tuesday 14th March 06:30

Liggle

281 posts

101 months

Tuesday 14th March 2017
quotequote all
Awesome read, keep up the good work

5ohmustang

Original Poster:

2,755 posts

115 months

Tuesday 14th March 2017
quotequote all
Liggle said:
Awesome read, keep up the good work
Cheers mate.
Coming back from the camping trip and I had Monday left over from my 4 day (4 day weekend.)

I had some errands to fix and had planned to fix a few things on the van. I was running short on time and I wanted to replace the transmission fluid and transmission filter.

I reversed the van on the ramps. Began removing the bolts on the tranny pan. I left one bolt in loosely, so the pan would not drop and began pushing up and down to spill the old fluid out into a drain pan.

The problem is the tranny pan does not have an OEM drain plug. They are available aftermarket, but not really worth buying when the gap between services is so long.

It was impossible to remove without removing the transmission mount. I supported the transmission output shaft housing with a floor jack as it was the only place to put the jack safely with causing damage.

I used an impact gun to remove the transmission mount bolts and moved it out of the way. I carefully removed the transmission pan.

As you can see it has a layer of dirt.

Cleaned it up including the square magnet. Replaced the gasket.

The filter has a removable bushing at the top. Well the old bushing would not come out and it was in a very difficult place to insert any tools to pry it out not to mention the exhaust pipe in the way. Meanwhile I am trying to do this in a rainstorm and the water began slowly creeping under the van.

I ended up using a small hacksaw with the blade flipped the wrong way round to give be clearance to cut the bushing. I had to take slow, small and deliberate strokes to cut through the bushing without cutting into the transmission metal and damaging in. Once I had cut through I tapped a thin flat tip screw driver in and it allowed me to twist the bushing out.



Then inserted the new filter, put it all back together with myself spending a good while soaked in rain water.

Filled it with 5 quarts of auto transmission fluid, turned over the engine, and cycled the column shifter through the gears. All is good. $10 for filter, gasket, $12/for atf fluid.

I then drove a few hours to my other home in a very bad storm. I felt like shaggy driving the mystery machine on the way to the next paranormal investigation. It's really cosy, you have to experience this cheesy old van to appreciate it.

My new tires arrived 245 60 15 Cooper cobras. Just waiting on the front wheels to arrive, same as the rear but 15x8, -19et, 5x5 backspacing.


Meanwhile check out this van.

http://www.go-van.com/stories/never-leave-dogs-beh...

Edited by 5ohmustang on Wednesday 15th March 02:54

5ohmustang

Original Poster:

2,755 posts

115 months

Thursday 16th March 2017
quotequote all
I saw this and a few other Chevy Express Conversion vans in Nashville last night. This had solar panels mounted to the high top roof. I believe the most popular choice is to use 2 6v golf cart batteries. One of the bars I went in, the live band played the Chevy Van song posted in the first page of this thread. Talk about obscure.

As I love driving any vehicle when given the opportunity. Here is a friend's Dodge RAM 1500 Laramie. 160k miles and I think around 5 years old. Still solid and no rattles after 160k.

The 5.7 Hemi is effortless and the seats are like arm chairs, though not as comfortable as my van seats.

It's nice but it's not me. I'd rather have a Silverado 2500hd.

Anyhow here's the pics on this cold morning.







Later on I should be getting the new van tires fitted as the wheels arrived.

Edited by 5ohmustang on Thursday 16th March 16:11

5ohmustang

Original Poster:

2,755 posts

115 months

Monday 20th March 2017
quotequote all
I really don't want to remove the bed for a final time to drive the mower back in so I tried it through the side doors and just needed a couple more inches.

The secondary hi-fi and door trim get in the way.

5ohmustang

Original Poster:

2,755 posts

115 months

Monday 20th March 2017
quotequote all
As some people say here, the ruff.

Shakermaker

11,317 posts

100 months

Tuesday 21st March 2017
quotequote all
5ohmustang said:
I really don't want to remove the bed for a final time to drive the mower back in so I tried it through the side doors and just needed a couple more inches.

The secondary hi-fi and door trim get in the way.
Would it go in if you had it at an angle at all?

Shakermaker

11,317 posts

100 months

Tuesday 21st March 2017
quotequote all
Also, just for you 5oh, I'm visiting the USA and Canada in a couple of weeks time.

Although I don't need a car in the US as we are staying with family in Chicago, I need a car in Canada and it was genuinely cheaper for me to rent this:



Than it was to rent a Ford Focus "or equivalent"

biggrin

5ohmustang

Original Poster:

2,755 posts

115 months

Tuesday 21st March 2017
quotequote all
Shakermaker said:
Also, just for you 5oh, I'm visiting the USA and Canada in a couple of weeks time.

Although I don't need a car in the US as we are staying with family in Chicago, I need a car in Canada and it was genuinely cheaper for me to rent this:



Than it was to rent a Ford Focus "or equivalent"

biggrin
The mower won't go in at an angle unfortunately there's no space to rotate it. I would have to remove the hi-fi, and the wood trim on the door or alternatively remove the mower wheels. Either way, with all that effort I may as well move the bed and drive it in the back like last time.

Did the rental company they lock you in, for a truck? Is it guaranteed?

If so, I hope you have been working on that beard.

If they give you a full size truck for the price of an economy car that will be much nicer. All of the full size trucks are very comfortable in the front and back. A RAM is a more manlier truck and feels like a truck, whereas the f150 feels more modern and next generation.

Get some truck driving music, a caterpillar baseball cap and drive that rig! You can pull it off here.

https://youtu.be/O1dktmkP6_o

Oh btw on the earlier post regarding Toyota Tacomas, I spotted this one, stunning lifted.





Best color for a Tacoma.



Edited by 5ohmustang on Tuesday 21st March 17:58

5ohmustang

Original Poster:

2,755 posts

115 months

Tuesday 21st March 2017
quotequote all
Power Stroke F250 with a 5th wheel hitch.




The new wheels, already covered in brake dust from a lot of braking in the mountains.


I think this weekend I'll replace the brake cylinders and master cylinder.

Shakermaker

11,317 posts

100 months

Tuesday 21st March 2017
quotequote all
Yup, guaranteed an F250 super duty or equivalent yes. I think because I targeted a truck rental company rather than a car rental company but for $50 Canadian it was too good to hold out on. About £30 at current rate. Just need to arrange insurance etc.

New wheels are looking good. I saw a very similar van to yours on Sunday over here, same colouring but probably only a short wheelbase.