Porsche Boxster 986.2 2.7

Porsche Boxster 986.2 2.7

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Sunnysider

106 posts

93 months

Saturday 7th January 2017
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Nice car, we have an almost identical one in guards red.

Ours has done 93k, wants for nothing & the missus is happily pootling about in it on its winter wheels.

As you said, straight line speed is nothing special (my 911 obliterates it) but put it on a nice twisty dry road with the roof down & it's just about the most fun you can have with your clothes on.

We're never selling ours.

squareflops

Original Poster:

1,820 posts

184 months

Sunday 8th January 2017
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TR4man said:
I don't think I've seen many garages with a link of ammo hanging on the wall!
ah yea they're fake, prob not the best idea to have a live ammo clip on the property laugh

sounds good Sunnysider! yea pretty underwhelming for outright pace (it's still quick of course). I haven't really had a chance to get up to a good pace on a twisty road yet, or even the roof down given the weather but soon hopefully.

I really shouldn't say I'll never sell this one given my previous but I really do hope I can hold onto it for the foreseeable future. I can't see me wanting to change particularly, I can't afford anything else now anyway laugh

squareflops

Original Poster:

1,820 posts

184 months

Saturday 18th February 2017
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Busy day. Was in Glastonbury this morning at 9 (from Cardiff) to collect my mates R26 Megane which has had a new clutch, SM flywheel and Quaife atb diff fitted. He's very happy and the car now drives much more nicely apparently. Then it was off to Prospeed in Cardiff to have the 1" bypass pipes fitted to the Boxster. The only thing I really wanted to do with the boxster is make it slightly louder as after the m3 the very quiet standard system was somewhat lacking. Boy has it woken the thing up!

The Boxster now sounds incredible. The YT vid doesn't really do it justice as it was recorded on an iPhone but oh wow it sounds superb. Not too loud while driving but a stunning bark now exists on acceleration and the pops on over run are music to the ears. I wouldn't say subtle or savage, somewhere in between, prefect. Extremely happy with Prospeeds work once again.

https://youtu.be/F9cxhhpov6c

Drew986

137 posts

191 months

Saturday 18th February 2017
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That does sound superb.

I had, what was know back then as the Ottles mod done to my old 986S some years back, I assume this is what you've had done?

If it is, then it's produces the perfect amount of noise on WOT with the exact same noise level on partial throttle openings, and, without a single hint of droning.

Hearing your car really makes me miss the 986, great little cars.



Edited by Drew986 on Saturday 18th February 19:07

squareflops

Original Poster:

1,820 posts

184 months

Saturday 18th February 2017
quotequote all
Cheers bud! I'm really pleased with it. Yea I believe it is the same as the oettle(sp?) mod, pipes are welded in from each side of the silencer (pre-silencer) and brought around to the tail pipe. I'll get some pictures of it tomorrow when the light is better. You are correct though, no droning on a run/partial throttle but WO and boy does it sound purposeful.

986s great little cars indeed, but now with big bore Porsche sound!

squareflops

Original Poster:

1,820 posts

184 months

Sunday 19th February 2017
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few more snaps of the work done

At Prospeed, Wentloog Road, Cardiff



being worked on



and today showing the route of the pipes

near side pipe





tail pipe with a lick of black paint on both bypass pipes to soften the look



off side pipe





Went for a drive today, no less awesome smile

Cars pretty filthy at the moment but will give it a good wash next weekend and clean the tail pipe up a little etc.

james_gt3rs

4,816 posts

192 months

Monday 20th February 2017
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The previous owner of my VX220 had the exhaust done there. Sounds great!

Andy665

3,637 posts

229 months

Monday 20th February 2017
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Total transformation on the exhaust note

I had a 986S and for some reason I never gelled with it, it did everything I expected it to do but never fell in love with it all. I had a GTV V6 at the same time and on all measurable parameters the Boxster was the superior car but the Alfa always felt more special and more involving - I'm definitely in the minority though

Escy

3,952 posts

150 months

Monday 20th February 2017
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I think they should have put a slip joint or something in the middle of those pipes so they are removable. If you ever need to take the exhaust off, to replace a catalytic converter for example or to remove the exhaust for a clutch change you now have a problem as you've had 3 sections of the exhaust welded together. I'm suprised they do it like that.

edc

9,240 posts

252 months

Monday 20th February 2017
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Escy said:
I think they should have put a slip joint or something in the middle of those pipes so they are removable. If you ever need to take the exhaust off, to replace a catalytic converter for example or to remove the exhaust for a clutch change you now have a problem as you've had 3 sections of the exhaust welded together. I'm suprised they do it like that.
The other more 'normal' route for the bypass mod is to tee off from the inlet pipe to the exhaust box and go to the tailpipe.

SebringMan

1,773 posts

187 months

Wednesday 1st March 2017
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Do you still have this or have you got the MX-5 only now?

I ask as I debate about getting a Boxster now and again. But I am liking my M3. I am still a little surprised that you sold it!

squareflops

Original Poster:

1,820 posts

184 months

Wednesday 1st March 2017
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SebringMan said:
Do you still have this or have you got the MX-5 only now?

I ask as I debate about getting a Boxster now and again. But I am liking my M3. I am still a little surprised that you sold it!
Still have the boxster SM. The MX-5 was to replace the low mileage CVT Micra the missus was driving. Her job changed which equaled more motorway miles etc so she really wanted something with a bit more poke.

I loved, and still do love the m3. It was an odd choice I'll totally admit; but not one I regrat. The m3 was an amazing machine but running costs long term were a little daunting, I could have done it but it wouldn't have been the car I ideally wanted, sacrifices would have to have been made and I don't like to compromise; too much. The boxster is a surprisingly economical car to run in comparison. I'd say drive one, spiritedly if you can. On paper (and in the real word) it has no where near as much pace ad the M, but that doesn't translate to 'slower' when driving the boxster. Point to point it's an incredibly capable car and would chase the m3 down a b-road I'd wager, I'll maybe find out when the new owner of my m3 and I go on a jaunt to Brecon to watch the Gremlin rally sat night. Good roads, late at night, hopefully dry.

It really does feel more special when you're in it too. Well; it does to me this is all rather subjective.

If you're local have a go in mine, bin it you buy it hehe

squareflops

Original Poster:

1,820 posts

184 months

Sunday 5th March 2017
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Fabsil'd the roof. That is all



Treated Vs Unreated





and when it subsequently rained about an hour later









squareflops

Original Poster:

1,820 posts

184 months

Thursday 28th December 2017
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Has been a while since the last update as not much has happened with the boxster over the last few months. It's actually been slightly forlorn lately as with the house move the new garage hasn't been up to storing it, (update on the garage on my Rover thread if anyone's interested) so it's been outside which irks me but needs must. Can start going back in the garage soon.

This is more a pre update as I don't have a huge amount of info to go into however the Porsche has just failed the MOT. It failed on emissions, front pads (although these could have been an advisory I forget right now) and passenger side sidelights not working. The emissions (thankfully) stems from broken exhaust hangers from cats to u bend and u bends to silencer. I've ordered 4 replacement clamps which should seal the system up, that's a job I'll be doing on Saturday. I've ordered front Pagid pads and rear Pagid discs (rear discs were an advisory too but looking at them on the ramp they need replacing really so got them as a 'why not') so the Boxster will be getting a bit of a pampering this weekend ready for the re-test. The only worry are the sidelights. This issue could either be a 15p fuse oorrrr the lights switch in the cabin - £120 eek we'll know more in a few days. It needs a good clean inside and out and a service wouldn't go amiss either, all will be done in the next few weeks; potentially with a view to selling in the early summer frown not essential to sell but I'm going to see if I can be a 1 car man for a while ha

Pics to follow in a few days

Edited by squareflops on Friday 29th December 07:45

Paul S4

1,184 posts

211 months

Friday 29th December 2017
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Great read but none of the photos are showing....photoBucket I guess!

squareflops

Original Poster:

1,820 posts

184 months

Friday 29th December 2017
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It's so frustrating Paul, years of threads more or less moot now as no picture references. I should go through and pull the pictures off, re-host and re-upload at least for this car. That would take some time though frown

squareflops

Original Poster:

1,820 posts

184 months

Saturday 30th December 2017
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On the subject of sorting the exhaust, a mixed bag today...

Ease and a straightforward job turned to frustration. A friend offered to help a few nights ago at one of the boys birthday dos and I was happy to take him up on the offer. Was helpful as he had a grinder which I don't have atm, I was hoping not to need a grinder but

Untitled by Kaeser Devon, on Flickr

More of that in a minute. With the car on ramps I started on the the NS first, it couldn't have gone more straightforwardly

Untitled by Kaeser Devon, on Flickr

Untitled by Kaeser Devon, on Flickr

Having sprayed the joints in penetrating fluid things started to come (break) apart easily enough. You'll see the 'double' clamp on bend-to-silencer missing it's retaining bolts, that's how it's been for some time presumably and the cat-to-bend clamp being a cheap after market replacement, partly responsible for the emissions issue on the MOT. These were purchased to to do the job correctly

Untitled by Kaeser Devon, on Flickr

This was the u bracket after some finagling

Untitled by Kaeser Devon, on Flickr

And the double after some grinding with the u bend removed

Untitled by Kaeser Devon, on Flickr


Untitled by Kaeser Devon, on Flickr

Some exhaust putty applied and everything went together beautifully

Untitled by Kaeser Devon, on Flickr

Note the position of the bypass pipe, this will become important in a moment. So onto the OS. Same process right? Wrong... The company that fitted the bypass pipes made 2 errors when doing so on the RHS of the car. Spot the first one

Untitled by Kaeser Devon, on Flickr

Pretty obvious right? The bypass had been welded to the double clamp! Quite comprehensively too. Well, out came the grinder again to remove the excess weld. Now at this point I said to my mate "Jim, whatever you do, do not cut into the exhaust pipe" in my sternest tone. I would have been happier doing this part of the process as I'm very cautious however Jim was all "I got this" OK. unfortunately he did not "have this" and promptly cut a 1" slice clean through the cat pipe where it joined the u bend pipe Now this in itself isn't a big issue, it will need welding back up but 5 mins with any competent welder will have it sealed again as if it hand't happened. What is more frustrating is the second problem with the bypass pipe, it's much closer to the double clamp on this side than the other, so close that; given the way the u bend operates when being moved and the length of the double clamp the clamp won't slide down the pipe toward the cat enough to allow the u bend to be refitted. Essentially the exhaust fitter should have put another slight bend in the bypass pipe to move it closer to the cat. I'll be on the phone to them first thing Tuesday morning to book in and rectify the situation. So ended the day with one side complete and the other half put back together pending a fix.

Cars wobble



Edited by squareflops on Saturday 30th December 21:04

squareflops

Original Poster:

1,820 posts

184 months

Saturday 6th January 2018
quotequote all
Well round 2 with the Boxster. The return to Prospeed didn't got exactly to plan. Was there for two days and when I returned the only difference was the small knick that the grinder caused had been welded up. Some discussion later and the double clamp was ground down on the ends slightly which allowed easier fitment. Unfortunately Prospeed didn't have any exhaust sealant other than silicone confused so I had to strip the drivers side down today and seal it all up properly. Thankfully all done now properly, air tight and ready for the MOT. The sidelight issue has been solved also by replacing the 7.5amp fuse plus one side light bulb / number plate bulb.

Untitled by Kaeser Devon, on Flickr

This was it as it came from Prospeed, looks kosher but still an ever so slight blow due to no sealant

Untitled by Kaeser Devon, on Flickr

I took this opportunity to clean the u pipes up with some sandpaper to ensure the best fitment and sealing

Untitled by Kaeser Devon, on Flickr

Untitled by Kaeser Devon, on Flickr

So that's that all done. MOT Monday morning smile I'm slightly irked by some of the advisories on the MOT- stone chips in windscreen, where?! Show me a 14 yr old car (especially German) with a perfect windsreen, I certainly can't see any imperfections in it other than very minor marks from 14 years of normal driving .

Under trays fitted was another one, really rolleyes

Tyre valves cracking - good lord! When did I sleep with the MOT testers wife irkedI pay quite a lot of attention to previous MOT history when looking to buy a new car and some of these are irrelevant/unwarranted IMO and may effect a potential buyers opinion of the car. Oh well..

To address the advisories that I do agree with

Untitled by Kaeser Devon, on Flickr

new rear discs and front pads that I'll get around to fitting either tomorrow or next weekend. Will keep me busy smile

TR4man

5,237 posts

175 months

Saturday 6th January 2018
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squareflops said:
Tyre valves cracking - good lord! When did I sleep with the MOT testers wife irked
Sorry, I shouldn't laugh at your frustration but that comment had me laughing out loud!

Sometimes I think the MOT testers pick up on the most trivial points just to prove that they are being fastidious and efficient. For me, it just guarantees that I won't be returning.

Brompty

153 posts

145 months

Sunday 7th January 2018
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What a mess the company made of your exhaust. Is there no way to replace the welded section or is it a whole new exhaust?