Defender 90 - 6.0l LS V8 and 6l80 conversion.

Defender 90 - 6.0l LS V8 and 6l80 conversion.

Author
Discussion

Psimpson7

Original Poster:

1,071 posts

241 months

Monday 27th March 2017
quotequote all
It starts! smile

Will try and upload a video of it running tomorrow. Have one gremlin to sort in the electrics but I am too tired to work it out tonight.

Psimpson7

Original Poster:

1,071 posts

241 months

Tuesday 28th March 2017
quotequote all
Hope this works.

First start....

https://www.youtube.com/watch?v=Xp27xHaIJCA

DeolTheBeast

449 posts

146 months

Tuesday 28th March 2017
quotequote all
Psimpson7 said:
Hope this works.

First start....

https://www.youtube.com/watch?v=Xp27xHaIJCA
That sounds incredible

PugwasHDJ80

7,529 posts

221 months

Tuesday 28th March 2017
quotequote all
Yummm

going right back to the start- where did the 6l80 to LT230 adapter come from- i presumed it was a Marks 4wd jobby but it has a big made in the USA sticker on it?

Psimpson7

Original Poster:

1,071 posts

241 months

Tuesday 28th March 2017
quotequote all
The Marks one requires the transfer to move which wasn't an option for me

This adapter is made by Nick Markiw at Rover-works.com

Easiest contact is probably via his profile here:

http://www.defendersource.com/forum/f6/gm-gen-4-co...

Psimpson7

Original Poster:

1,071 posts

241 months

Thursday 6th April 2017
quotequote all
Bit more of an update.

I have sorted the electrical issue I had. I had accidentally connected the IGN power feed for the loom/ecu etc to the accessories terminal on the key.

When the ignition was turned on power got to the pump to prime etc (as both IGN and ACC are live) but it dropped as soon as it was turned to start as the accessories power is killed during starting so it turned over but had no fuel supply or spark

Swapping the feed to the IGN terminal on the key as opposed to the ACC terminal has resolved that and the fact that the start inhibit didn't seem to work.

That now all works perfectly.

I have all the gauges working correctly, including the canbus water temp (tested it by heating the sensor in hot water aswell) and canbus oil pressure gauges. Had about 50psi on start up from memory.

I haven't got the canbus voltmeter connected yet (mainly as I am not sure where to put it!), but it is charging correctly when i multimetered the battery terminals

I have an issue with the throttle where it doesn't work.

The loom is set for the corvette pinout in the connector but the Lokar pedal and loom tail/connector appears to be either camaro or truck configuration.

It looks like one of the 5v supplies and I assume corresponding low is switched around.

I have removed the short loom between the pedal and the main loom and will switch those 2 terminal pins.

I have a couple of pics I will upload when my Photobucket starts working again....



Psimpson7

Original Poster:

1,071 posts

241 months

Wednesday 19th April 2017
quotequote all
Just a small update,

My rewired throttle works perfectly

This was my wiring diagram!



I ended up having to make a special tool out of a split pin and had to hold the tool in a bench vice to be able to push the pins out.



I also quickly tested the auto functions. All seem to work perfectly along with the gear indicator. In manual mode I can shift it from 1st-6th with the corresponding correct display on the indicator.

Only thing left is the exhaust. I have spoken to a couple of places and will try and get the car down to one asap

Psimpson7

Original Poster:

1,071 posts

241 months

Thursday 27th April 2017
quotequote all
Its now at the exhaust shop. A mate towed it down for me and we dropped it off this morning.


Psimpson7

Original Poster:

1,071 posts

241 months

Tuesday 2nd May 2017
quotequote all
Exhaust is done. I had it collected by a truck to get it home but have since done a couple of k's in it.

I've also done the fluid level in the 6l80 now I can get it warm. All up I think it has taken 11.5litres

Will try and get a video of it once I have done a few short trips, and checked over everything that could possibly leak!

Few pics of the Exhaust below.














RC1807

12,532 posts

168 months

Wednesday 3rd May 2017
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What's the exhaust noise like? Video please.....

Hammerhead

2,701 posts

254 months

Wednesday 3rd May 2017
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Fan-bloody-tastic! Awesome work cool

Krikkit

26,527 posts

181 months

Wednesday 3rd May 2017
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Phwoar. More videos please! biggrin

Psimpson7

Original Poster:

1,071 posts

241 months

Thursday 4th May 2017
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Quick video from the drive. Will get some proper clips over the weekend. I have done a few more K's in it now, and I can say it is comedy fast.

I tried my phone and SLR to get a decent recording of the sound but neither were very good really. This is from my phone.

https://www.youtube.com/watch?v=BDiFtRGvDog

Need to fix my mud flap too!

It has a built in 0-60 and 1/4 mile timer in the speedo... I may see what it will do for the 0-60 at some stage.

olliete

403 posts

111 months

Thursday 4th May 2017
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Lovely sound and that exhaust looks like a work of art!

Psimpson7

Original Poster:

1,071 posts

241 months

Friday 5th May 2017
quotequote all
Just had it successfully inspected and signed off for the engine swap, the auto, the exhaust and the fuel system.

Next stop the transport department to get the registration updated to the v8 and we should be good to go!

(rego here is cylinder based. ie 4 / 5 or 6 / 8 or more etc)



Psimpson7

Original Poster:

1,071 posts

241 months

Wednesday 10th May 2017
quotequote all
Done a few more K's in this and sorted a couple of minor issues.

Had a slight leak from the rear of the sump. Re-torquing the bolts sorted that.

Slight squeak from one of the pulleys on the front of the engine, which appears to be the belt on the water pump. Spraying a little water on it stopped it. I will clean up and lightly sand the pulley to see if it sorts it.

It is incredibly tractable to drive. It shifts into 6th by 50kmh and will happily pull from there on a light throttle. (about 1500rpm) Its so smooth compared to the TD5/manual it had previously, and even when compared to our 2014 Defender. Mind you the TD5 was actually smoother than that in all honesty. If you just want to bumble about its totally happy doing so. It feels really lazy if you let it.

However, for what it is, its ferociously quick on anymore than half throttle, especially past about 4000rpm. It feels well into the sub 6 second range to 60mph.

TimeFlies

1,426 posts

163 months

Wednesday 10th May 2017
quotequote all
What an epic project!

I had the same engine in a Caprice whilst living in Kuwait. Fabulous engine, so linear and relentless. Much preferred the engine overall to the 5.7 Hemi I had at the same time. Hemi was more aggressive in its delivery but the LS carried a bigger stick

Psimpson7

Original Poster:

1,071 posts

241 months

Wednesday 11th October 2017
quotequote all
Bit of an update on this as its been a few months. The only issue I have had is that on long runs and when offroading at low speed is it gets a little warmer than I would like.

As such I am in process of fitting this.



I have had to make a few changes to a couple of other areas to get this in, including the brace between the front tube wings. I have removed this and the bonnet slam panel and have fitted some press to release catches. This gains me a fair bit of space at the front.







I also bought a swiveling thermostat housing, but predictably the stock thermostat doesn't fit. It would have been nice if they could have added a note along the lines of 'requires the use of xyz thermostat' but they didn't. I have now ordered one to fit which is a high flow 160f (71c) but it hasnt arrived yet. This allows me to line up the bottom hose to suit the new radiator more neatly.





StreetDragster

1,518 posts

218 months

Wednesday 11th October 2017
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This is an epic project, thanks for posting

Matt

Psimpson7

Original Poster:

1,071 posts

241 months

Tuesday 14th November 2017
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Radiator is in and fans are wired up (may redo the wiring a bit more neatly when I get time)



First few short test runs seem promising.