VW Transporter Day Van Conversion

VW Transporter Day Van Conversion

Author
Discussion

Barchettaman

6,308 posts

132 months

Tuesday 21st March 2017
quotequote all
Bloody hell. Just when I think this build can't get any more impressive, you start laying an oak parquett floor. Top work!

ChocolateFrog

Original Poster:

25,318 posts

173 months

Wednesday 22nd March 2017
quotequote all
Barchettaman said:
Bloody hell. Just when I think this build can't get any more impressive, you start laying an oak parquett floor. Top work!
I was going to use silver and navy blue rubber tiles but when I priced them up it was around £250 in materials for the ones i wanted whereas this feels free as the costs were already sunk and for once I ordered too much.

Only cost was the underlay and the satin chrome trim dividing the sections.

Mij91

97 posts

88 months

Wednesday 22nd March 2017
quotequote all
Looking awesome mate, where did you get the Flashbond stuff from? I am going to do my GT4 boot to try and cut down on some of the road noise and it looks like good quality stuff.

I was wondering if you were military after seeing the can of ZX earlier in the thread, I love the idea of recessing the coin.

ChocolateFrog

Original Poster:

25,318 posts

173 months

Wednesday 22nd March 2017
quotequote all
Mij91 said:
Looking awesome mate, where did you get the Flashbond stuff from? I am going to do my GT4 boot to try and cut down on some of the road noise and it looks like good quality stuff.

I was wondering if you were military after seeing the can of ZX earlier in the thread, I love the idea of recessing the coin.
Haha yes I am, REME so having access to the workshop can be quite handy.

I got it from ebay, free delivery and was £10 for a 10m x 225mm roll. Needs plenty of heat and doesn't stick well to filler or primer but used spray adhesive on those bits but other than that it works great. Just tapping on the panel and you can hear the difference, it's also not too heavy, around 2kg a roll I think.

I'm away with Mission Motorsport today learning how to vinyl wrap. Wonder what I could do with their very expensive printer.

matt_knowles

750 posts

213 months

Wednesday 22nd March 2017
quotequote all
I must say this looks excellent, keep up the good work. Can't wait to see how the floor is going to look!

A friend of a friend on Facebook has recently finished his conversion. Hopefully he won't mind showing them on here (he may even be a member).










Trabi601

4,865 posts

95 months

Wednesday 22nd March 2017
quotequote all
That looks fantastic. My only issue with side conversions is that the bed ends up very narrow. We had to go with a rear conversion with compromised storage because of this.

techguyone

3,137 posts

142 months

Wednesday 22nd March 2017
quotequote all
matt_knowles said:
I must say this looks excellent, keep up the good work. Can't wait to see how the floor is going to look!

A friend of a friend on Facebook has recently finished his conversion. Hopefully he won't mind showing them on here (he may even be a member).









Your photobucket images are not loading for me, is it set private or similar ?

matt_knowles

750 posts

213 months

Thursday 23rd March 2017
quotequote all
techguyone said:
Your photobucket images are not loading for me, is it set private or similar ?
Thanks for pointing out. They worked for me, but are indeed set to private.

Does it work now?

Matt

Mij91

97 posts

88 months

Thursday 23rd March 2017
quotequote all
ChocolateFrog said:
Haha yes I am, REME so having access to the workshop can be quite handy.

I got it from ebay, free delivery and was £10 for a 10m x 225mm roll. Needs plenty of heat and doesn't stick well to filler or primer but used spray adhesive on those bits but other than that it works great. Just tapping on the panel and you can hear the difference, it's also not too heavy, around 2kg a roll I think.

I'm away with Mission Motorsport today learning how to vinyl wrap. Wonder what I could do with their very expensive printer.
Awesome, I am recent ex Reme so great to see another of the same ilk on here.

I will grab some from there then, I have already used Wickes home brand on my doors but that looks to be better stuff. I am not looking for silence but would just like slightly less cabin noise when commuting above 60 mph.

Happy days, it wasn't something I was aware of when in. Brian has been involved with them at some point I believe and a chap called Jack that I connected with.

Van looks really well done though. I had heard use of loft style insulation was bad for causing condensation? I am assuming because you have covered the metal panels and sealed them before, this shouldn't be an issue?

techguyone

3,137 posts

142 months

Thursday 23rd March 2017
quotequote all
matt_knowles said:
techguyone said:
Your photobucket images are not loading for me, is it set private or similar ?
Thanks for pointing out. They worked for me, but are indeed set to private.

Does it work now?

Matt
No, you many need to redo now the setting is public.

ChocolateFrog

Original Poster:

25,318 posts

173 months

Thursday 23rd March 2017
quotequote all
Mij91 said:
ChocolateFrog said:
Haha yes I am, REME so having access to the workshop can be quite handy.

I got it from ebay, free delivery and was £10 for a 10m x 225mm roll. Needs plenty of heat and doesn't stick well to filler or primer but used spray adhesive on those bits but other than that it works great. Just tapping on the panel and you can hear the difference, it's also not too heavy, around 2kg a roll I think.

I'm away with Mission Motorsport today learning how to vinyl wrap. Wonder what I could do with their very expensive printer.
Awesome, I am recent ex Reme so great to see another of the same ilk on here.

I will grab some from there then, I have already used Wickes home brand on my doors but that looks to be better stuff. I am not looking for silence but would just like slightly less cabin noise when commuting above 60 mph.

Happy days, it wasn't something I was aware of when in. Brian has been involved with them at some point I believe and a chap called Jack that I connected with.

Van looks really well done though. I had heard use of loft style insulation was bad for causing condensation? I am assuming because you have covered the metal panels and sealed them before, this shouldn't be an issue?
Asking what insulation to use is almost as bad as asking what oil should I use, there's loads of different opinions.

You can't apply principles of insulating a house to a van which many people seem to do. Condensation in a metal box is always going to be an issue to some extent no matter what you use on a conversion like this.

Ive made an effort to create a vapour barrier on any bits of the body that are only single skin and tried to minimise cold bridges wherever possible. I've also left the drain holes as free as possible so should any moisture condense on the panels it has a way to get out. The rest is just management with enough ventilation when sleeping in it to account for 2 people, easier said than done sometimes.


Edited by ChocolateFrog on Thursday 23 March 16:46

LeighW

4,400 posts

188 months

Thursday 23rd March 2017
quotequote all
techguyone said:
matt_knowles said:
techguyone said:
Your photobucket images are not loading for me, is it set private or similar ?
Thanks for pointing out. They worked for me, but are indeed set to private.

Does it work now?

Matt
No, you many need to redo now the setting is public.
They're working fine for me. confused

matt_knowles

750 posts

213 months

Thursday 23rd March 2017
quotequote all
techguyone said:
matt_knowles said:
techguyone said:
Your photobucket images are not loading for me, is it set private or similar ?
Thanks for pointing out. They worked for me, but are indeed set to private.

Does it work now?

Matt
No, you many need to redo now the setting is public.
Yeah that's what I did. Seems its just you now! Don't worry you're not massively missing out

RM

592 posts

97 months

Thursday 23rd March 2017
quotequote all
That floor looks fantastic, great build.

I've been watching this guy do his conversion, not a transporter but a sprinter conversion (though I think I read he is currently doing a VW of some sort).


AyBee

10,533 posts

202 months

Thursday 23rd March 2017
quotequote all
techguyone said:
No, you many need to redo now the setting is public.
Works for me...

geeks

9,183 posts

139 months

Thursday 23rd March 2017
quotequote all
AyBee said:
techguyone said:
No, you many need to redo now the setting is public.
Works for me...
Me too!

Mark Benson

7,514 posts

269 months

Thursday 23rd March 2017
quotequote all
ChocolateFrog said:
Mij91 said:
ChocolateFrog said:
Haha yes I am, REME so having access to the workshop can be quite handy.

I got it from ebay, free delivery and was £10 for a 10m x 225mm roll. Needs plenty of heat and doesn't stick well to filler or primer but used spray adhesive on those bits but other than that it works great. Just tapping on the panel and you can hear the difference, it's also not too heavy, around 2kg a roll I think.

I'm away with Mission Motorsport today learning how to vinyl wrap. Wonder what I could do with their very expensive printer.
Awesome, I am recent ex Reme so great to see another of the same ilk on here.

I will grab some from there then, I have already used Wickes home brand on my doors but that looks to be better stuff. I am not looking for silence but would just like slightly less cabin noise when commuting above 60 mph.

Happy days, it wasn't something I was aware of when in. Brian has been involved with them at some point I believe and a chap called Jack that I connected with.

Van looks really well done though. I had heard use of loft style insulation was bad for causing condensation? I am assuming because you have covered the metal panels and sealed them before, this shouldn't be an issue?
Asking what insulation to use is almost as bad as asking what oil should I use, there's loads of different opinions.

You can apply principles of insulating a house to a van which many people seem to do. Condensation in a metal box is always going to be an issue to some extent no matter what you use on a conversion like this.

Ive made an effort to create a vapour barrier on any bits of the body that are only single skin and tried to minimise cold bridges wherever possible. I've also left the drain holes as free as possible so should any moisture condense on the panels it has a way to get out. The rest is just management with enough ventilation when sleeping in it to account for 2 people, easier said than done sometimes.
Also, the recycled plastic bottle insulation repels water rather than rockwool which soaks it up and will then drop to the bottom of the gap. So given you'll never completely drive out condensation, at least the recycled stuff will allow it to disperse.

We've had it in ours for 3 years now and never had any issues or musty smells.

Zetec-S

5,873 posts

93 months

Thursday 23rd March 2017
quotequote all
Bookmarked this thread, the van looks awesome so far, well done OP. This along with Leigh's thread from a couple of years ago really makes me want to get my own.

We hired a California a couple of years ago and really enjoyed that, but there's no way I could justify the cost of one. Also, I love the look of the conversions, in some ways I think they look better than the California, and imagine it's even more satisfying to own when you've done it yourself.

ChocolateFrog

Original Poster:

25,318 posts

173 months

Thursday 23rd March 2017
quotequote all
Zetec-S said:
Bookmarked this thread, the van looks awesome so far, well done OP. This along with Leigh's thread from a couple of years ago really makes me want to get my own.

We hired a California a couple of years ago and really enjoyed that, but there's no way I could justify the cost of one. Also, I love the look of the conversions, in some ways I think they look better than the California, and imagine it's even more satisfying to own when you've done it yourself.
Yes part of the fun is doing it yourself and learning about the vehicle as you go.

ChocolateFrog

Original Poster:

25,318 posts

173 months

Friday 24th March 2017
quotequote all
Floor is now 90% there. Today consisted or measure, cut, check, cut, recheck and repeat 100's of times. Think I'm around 12 hours into the floor but it's looking good.







Nothings stuck down yet so I can tweak it when the last bits are finished.