Twin Plenum Vitesse restoration

Twin Plenum Vitesse restoration

Author
Discussion

Duke Thrust

Original Poster:

1,680 posts

240 months

Friday 7th September 2012
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More progress:

Car up nice and high to get access to the underside. As I had to move it about this wasn't finished at the same time the rest of the bodywork was:



Axle out, will strip, clean and replace brake lines etc:



I gave it (the underside) a good clean when I did the body a couple of years back, clearly it's not moved much since so only fairly minor surface rust. The underside was in pretty reasonable shape, remarkable considering how bad the rest of it was. A persistent oil leak kindly protected it over the years, messy to clean off though - borrowed an industrial steam cleaner from a chum.







Lovely new paint protected as I'm going to re-underseal the whole car:





First few coats of zinc on the trouble spots:



Engine bay all nice and shiny:



Downton Mini

1,026 posts

165 months

Friday 7th September 2012
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Stunning simply stunning

miniman

25,045 posts

263 months

Wednesday 17th October 2012
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Superb job, what a transformation. Wheels have come up beautifully.

falkster

4,258 posts

204 months

Wednesday 17th October 2012
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The wheels look awesome, cant wait to see a finished car!!

GreatGranny

9,161 posts

227 months

Wednesday 17th October 2012
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Looking good and as above wheels are immense!

slippery

14,093 posts

240 months

Monday 24th December 2012
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Just found this thread via the link in the PH Heroes Vitesse thread. Great work OP! clap

carreauchompeur

17,857 posts

205 months

Monday 24th December 2012
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I've just come to it.

On post 1 I was thinking "Why the feck are you bothering with that rotten car?"

By now I'm thinking you deserve some sort of knighthood for the phoenix-like restoration. Excellent work!

NiceCupOfTea

25,298 posts

252 months

Monday 24th December 2012
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Superb. One of my friends' dad had one in the late 70s, remember getting a lift in it - a sea of velour, always reckoned it should have a log fire rather than a heater hehe

Superb skills as well, wish I had half of them!

nismo48

3,775 posts

208 months

Wednesday 26th December 2012
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+1 Also any updates..??
carreauchompeur said:
I've just come to it.

On post 1 I was thinking "Why the feck are you bothering with that rotten car?"

By now I'm thinking you deserve some sort of knighthood for the phoenix-like restoration. Excellent work!

Furyblade_Lee

4,108 posts

225 months

Wednesday 26th December 2012
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A customer of mine "Ron" from Beckenham, Kent, has a mint 3500 SD1 Vanden Plas he restored himself several years back. I was repairing his heating system and he suggested we dig the old girl out the garage, take it to Screwfix and fill it up with radiators.......Good lad!! Great old cars, glad your are keeping another one alive. Definate thumbs up!

Furyblade_Lee

4,108 posts

225 months

Wednesday 26th December 2012
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and how could I forget this...



My Mum and her husband own this Police SD1!!

He runs a business supplying car for TV and movies. This is me driving my mum on their wedding day in it! We had to notify East Grinstead Police and blank off the "Police" wording. I had my mum in the SD1 and the bridesmaids were being driven behind in a pukka Mercedes riot bus!! Not a normal wedding...

Your car looks ace in black by the way. Good luck with it!

JREwing

17,540 posts

180 months

Thursday 27th December 2012
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This is brilliant. Please tell me that you have newer pictures?

205pat

238 posts

174 months

Thursday 27th December 2012
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Just read thread from start to finish, what a transformation! Fantastic car, cant wait to see more updates!

Stedman

7,229 posts

193 months

Thursday 27th December 2012
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Furyblade_Lee said:
and how could I forget this...



My Mum and her husband own this Police SD1!!

He runs a business supplying car for TV and movies. This is me driving my mum on their wedding day in it! We had to notify East Grinstead Police and blank off the "Police" wording. I had my mum in the SD1 and the bridesmaids were being driven behind in a pukka Mercedes riot bus!! Not a normal wedding...

Your car looks ace in black by the way. Good luck with it!
I'm pretty sure my dad drove that car very often!

Duke Thrust

Original Poster:

1,680 posts

240 months

Monday 31st December 2012
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Thanks for all the kind comments smile

Some pictures:

The axle has support cups for the trailing arm bushes, these frequenlty rot off. I cut some off a couple of scrap cars from a support beam, exactly the same peice of pressed steel. So, spot welds drilled out and welded onto the axle.

Will take a picture of the finished article as now all cleaned up and painted.







All body work now competed as arches and underside painted and sealed.







Lots of loom damage from mice, quite a few burnt out wires. About a day of cutting and replcing. The connectors must have been where Dad did some remedial work in the past:







Duke Thrust

Original Poster:

1,680 posts

240 months

Monday 31st December 2012
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Any one know which calipers these are? I'm about 99% certain they're Sierra Cosworth rear calipers, but for vented or solid discs?

The gap in the carrier is 22mm, vented discs are 20, solids are 10mm. Looks too big for solid, but what will hold more will hold less...

I'm using them on my the Vitesse for a rear disc conversion, ignore the bolts, just mocking them up at the minute.




nismo48

3,775 posts

208 months

Monday 31st December 2012
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Hi there and awesome work and hats off to you..beer
Regards the gap in calipers..Allowing for brake pads/shims
think the gap suits solid discs..
The rear discs on all Sierras from memory were all solid..
With vented discs up front..
Happy New Year and keep the posts coming..!!

Barkychoc

7,848 posts

205 months

Monday 31st December 2012
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Great work.
Ask on the General TVR forums as quite a few models of the Sierra era used those brakes.

Duke Thrust

Original Poster:

1,680 posts

240 months

Friday 4th January 2013
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nismo48 said:
Hi there and awesome work and hats off to you..beer
Regards the gap in calipers..Allowing for brake pads/shims
think the gap suits solid discs..
The rear discs on all Sierras from memory were all solid..
With vented discs up front..
Happy New Year and keep the posts coming..!!
The Cosworth 4x4 had vented discs on the rear, 273mm wide. The spacing looks right for the 273mm wide and the 20mm thickness of the disc but not the offset.

Megaflow

9,469 posts

226 months

Saturday 5th January 2013
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The caliper does not look right for a 20mm thick disc, a 20mm thick disc would almost fill that caliper leaving no room for the brake pads.