Twin Plenum Vitesse restoration

Twin Plenum Vitesse restoration

Author
Discussion

Duke Thrust

Original Poster:

1,680 posts

239 months

Friday 1st May 2015
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dib851 said:
I was just having a little look about, reminiscing a little I guess, and I cam across this post. The weird thing is I used to work at Rovercraft (during the Tony Marsh / Phil Eaves twin turbo era) and I don't remember ever seeing these rocker covers with 'Rovercraft' cast into them??
They're quite a bit taller than standard covers, so I assume they're for high lift/solid lifters.

I don't suppose you have any details or brochures from back in the day? (I'm interested on any Rovercraft TT info you have)

Thanks!

Duke Thrust

Original Poster:

1,680 posts

239 months

Thursday 15th October 2015
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I though it was about time I updated this thread with my progress:

As part of fitting the new Omex 710 ECU I have to fit a trigger wheel so that the ECU can determine the current degree of rotation of the engine. This is accomplished by a 36-1 trigger wheel, each notch representing 10 degrees of a complete rotation.

Standard ones are pretty thick at around 6mm, I've fitted one at 2.5mm which keeps the power steering belt in alignment as it's sandwiched in the front pulley. (If anything it's improved the alignment slightly)

I also had to make a bracket to hold a VR sensor <0.5mm away from the wheel:







New air temp sensor fitted into the intercooler:



I've made the new ECU loom (from scratch):




Duke Thrust

Original Poster:

1,680 posts

239 months

Thursday 15th October 2015
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Loom cut to size on the car:



Removed and ready to wrap:



Wrapped, pins crimped and housings fitted:



Finished and back on car:




Duke Thrust

Original Poster:

1,680 posts

239 months

Thursday 15th October 2015
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The air intakes were getting sucked flat as was the air filter, originally they looked like this (for the turbo build):



This was the start before the sides on the filter went almost flat:



I need to separate the feeds to either side of the intake and have two filters, this meant moving the battery to the boot.

First out was the bracket/stay that the battery is held against, drill the spot welds and out it came:





Then connect the positive terminal under the bonnet to a long (and very thick) cable that runs through the inner wing, under the carpet (seats and carpet had to come out) into the inner rear wing and then finally into the boot. Not the best picture but you can see the box on the inner wheel arch where the cables are joined:



Then I made a new housing in the boot from two lengths of angle alloy and clamped the battery into position. I welded a stud into the body to take the negative connection and connected it all up:



Sounds like a quick job but it took several hours to get it neat and safe.

Then the new hard pipes could be made up and twin filters:


[/quote]


New exhaust:





The result is 480 bhp with 0.8 bar boost, drives beautifully with excellent road manners (aside from the fairly brutal paddle clutch).

I'm over the moon with it, worth all the time, money and hassle!

rohrl

8,737 posts

145 months

Thursday 15th October 2015
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That's a nice looking job you've done. 480bhp sounds like an adequate amount of power. Bet it sounds good too.

anonymous-user

54 months

Thursday 15th October 2015
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Duke Thrust said:
The result is 480 bhp
Time to go M3 baiting......... ;-)

FWDRacer

3,564 posts

224 months

Thursday 15th October 2015
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With a live rear axle hehe

Dr G

15,175 posts

242 months

Friday 16th October 2015
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So much win!

Morningside

24,110 posts

229 months

Friday 16th October 2015
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Love this thread. And a million times better than my old V8 SD1.

I bet for example that you don't have a bucket of water in each glovebox, rust round the rear washer, a speedo that works on a Thurday, sagging roofliner and semi-central locking and not forgetting a wiring loom that seems to be "pick a colour, any colour" during build.

Plus all the other things that made them great. I would have another one tomorrow.

rehab71

3,362 posts

190 months

Saturday 23rd July 2016
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BUMP!!

This is fking amazing! Great job OP!

Any more videos?

IanA2

2,763 posts

162 months

Saturday 23rd July 2016
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rehab71 said:
BUMP!!

This is fking amazing! Great job OP!

Any more videos?
Thanks for bumping. Missed this thread, just read it through, fantastic story, thanks OP.

craste

1,222 posts

207 months

Saturday 23rd July 2016
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I'm amazed at some of the talented people on here!,

Well done!

crossie

209 posts

237 months

Thursday 8th September 2016
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amazing build

how much of the original car did you use?

480 bhp is a great figure!

Duke Thrust

Original Poster:

1,680 posts

239 months

Monday 12th September 2016
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crossie said:
amazing build

how much of the original car did you use?

480 bhp is a great figure!
Thanks!

I used as much as possible, quite a decent amount in the end - lots more repair than replace, took a lot longer though.


Jellyfish

52 posts

132 months

Tuesday 13th September 2016
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Just read this start to finish. Brilliant project and a credit to your skills/perseverance. 290bhp more than a standard Vitesse... Awesome