My Indigo Blue Throttle Bodied 106 Rallye

My Indigo Blue Throttle Bodied 106 Rallye

Author
Discussion

Robb F

4,570 posts

172 months

Thursday 12th April 2012
quotequote all
Track_Cit said:
Long term (if money / the wife allows)

9) Weld in cage
10) black wheels
11) Fuel swirl pot and pumps (may become a necessity but we shall see)
You are a dangerously insane man.

The current wheels look perfect!

stew-S160

8,006 posts

239 months

Friday 13th April 2012
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Lewis, you are truly anal. But I'm still hugely impressed by this build.

FWDRacer

3,564 posts

225 months

Friday 13th April 2012
quotequote all
Robb F said:
Track_Cit said:
Long term (if money / the wife allows)

9) Weld in cage
10) black wheels
11) Fuel swirl pot and pumps (may become a necessity but we shall see)
12) Actually Drive it?
Edited that for you wink

Chr1sch

2,585 posts

194 months

Friday 13th April 2012
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How the hell have I missed this - stunning project, love the carbon detailing - agree with the others, no on the black wheels!

RobCrezz

7,892 posts

209 months

Friday 13th April 2012
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Amazing attention to detail, very good. Have you driven it yet? biggrin

As its taking so long, why dont you learn to map the engine your self? You seem to like to take your time over things so it would be a good experience for you, plus you will be able to spend longer on the mapping than most professional engine tuners would be able to. I started mapping at the start of the year and its very interesting. smile

Robb F

4,570 posts

172 months

Friday 13th April 2012
quotequote all
RobCrezz said:
Amazing attention to detail, very good. Have you driven it yet? biggrin

As its taking so long, why dont you learn to map the engine your self? You seem to like to take your time over things so it would be a good experience for you, plus you will be able to spend longer on the mapping than most professional engine tuners would be able to. I started mapping at the start of the year and its very interesting. smile
O/T:

How do you get into doing that? I've always wanted to try but never known what the first step into learning is.

RobCrezz

7,892 posts

209 months

Friday 13th April 2012
quotequote all
Robb F said:
RobCrezz said:
Amazing attention to detail, very good. Have you driven it yet? biggrin

As its taking so long, why dont you learn to map the engine your self? You seem to like to take your time over things so it would be a good experience for you, plus you will be able to spend longer on the mapping than most professional engine tuners would be able to. I started mapping at the start of the year and its very interesting. smile
O/T:

How do you get into doing that? I've always wanted to try but never known what the first step into learning is.
Lots of help available at www.geekmapped.com , its mainly for mapping mitsubishi Evos but the principles are the same for standalone ECUs also.

A decent wideband sensor/controller/logger is essential, I have a Innovate LM-1.

With evos its pretty straight forward to get into as the software is opensource (ecuflash), with many other cars you would need to get a standalone ECU like Syvecs/Link/Vipec/Motec/Autronic etc

If you are really starting from scratch, it might be worth a pro spending a little bit of time on the car making a base map for you to work from.

Robb F

4,570 posts

172 months

Friday 13th April 2012
quotequote all
RobCrezz said:
Lots of help available at www.geekmapped.com , its mainly for mapping mitsubishi Evos but the principles are the same for standalone ECUs also.

A decent wideband sensor/controller/logger is essential, I have a Innovate LM-1.

With evos its pretty straight forward to get into as the software is opensource (ecuflash), with many other cars you would need to get a standalone ECU like Syvecs/Link/Vipec/Motec/Autronic etc

If you are really starting from scratch, it might be worth a pro spending a little bit of time on the car making a base map for you to work from.
Thanks!

RS133

2,201 posts

174 months

Friday 13th April 2012
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Robb F said:
Thanks!
Am I going to be seeing a 300hp 2.0 HDI sometime soon then hehe

marcgti6

1,340 posts

214 months

Friday 13th April 2012
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I've just read the whole thread and all I can say is wow.

You're attention to detail is fking astounding.

One of the best build threads I've seen on here. I fking love 106 Rallye's!

Good work fella!

D4MJT

1,253 posts

159 months

Wednesday 30th October 2013
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any updates?

kayzee

2,819 posts

182 months

Wednesday 30th October 2013
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Never saw this before... absolutely insane!

Gotta be one of the best builds I've ever seen. Definitely need an update dude, tell us!

Gilhooligan

2,214 posts

145 months

Wednesday 30th October 2013
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Wow yeah this is rather impressive! Although for me, it needs white rallye steelies. They're probably heavier but just look so right. Fits in with the minimalist ethos of the car.

Track_Cit

Original Poster:

538 posts

223 months

Tuesday 19th November 2013
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Gentlemen! Thanks for the kind words and apologies for the delay in updating things. I missed a recent update here as I couldn't find my thread frown But here they are:



05/09/2013:

Did a few more bits on this tonight. Lowered it down on the new suspension and fitted the rear caliper. It was so long since I took it off I couldn't hardly remember how the bd went back on tongue out

It's got mad camber yo, so need to adjust it a bit so it's not so extreme. The other side is even worse, looks like it's on air ride! Also my steering arms are at a seriously steep angle which I thought AST corrected on their motorsport struts, but it seems not - meh confused I was thinking of getting some rose jointed track rod ends and inverting the steering arms...just need to find a supplier!

Here are some shots anyways:









Steering arm angle - savage!




















18/11/2013:

Small update. Received my Rose Jointed Steering Arms from my boy Tommy Rallye, designed and made in Yorkshire, England, so thanks to him for these! biggrin Excellently made as I expected, cheers Tom. smile

They will be fitted upside down to combat this crazy steering are angle as per fig. 1 below:




And the new steering arms (yet to fitted obviously):






Detail of weld:




That's it for now. I need to drill out the holes in my struts to 14mm where the OEM Track Rod ends go through, in order to fit the new bolts.

To do list:

Re-fit wiring loom - took it out when I was going to sell the engine, going to be fun putting it back...not!
Fill with fresh oil
Replace Filter
Fill with Coolant
Get new battery as mine will undoubtedly be dead again (this is my 2nd - argh!)
Get new brake lines for the rear as I bought a replacement caliper and the damn thread is different and I don't know what it is so will need to take it to Earls when I can get a day off work in the week (not until next year now)Wire in AFR
Weld on strut top reinforcement plates and paint
Finish wiring in Wiper motor with fancy plug (a job I started ages ago but couldn't be assed to finish!)
Probably will need to empty the fuel out and start again as it's been sitting for a long time
Mapping

Drive, break, fix, repeat!

Think that's about it, hopefully I can get the damn thing ready for the summer now. I say this, but queue next year it'll still be in the same position! biggrin

Otter Smacker

6,524 posts

195 months

Tuesday 19th November 2013
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Top work as always OP thumbup

Tom's a decent chap, although not seem or heard of him in a long time - Has he still got his his lovely Rallye as pictured?

(Did later change the rocker cover design to Apples & Pears)

johnfm

13,668 posts

251 months

Saturday 30th November 2013
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Wow.

Awesome attention to detail.

One Point - what is the clearance from your throttle body trumpets to the scuttle panel?

It looks like 'not much' from the pics.

IIRC you want a certain minimum free air clearance from the mouth of a trumpet - or you will have restricted breathing .

TheJimi

25,012 posts

244 months

Sunday 1st December 2013
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Nice wall you've got there, climbing or dry tooling?

Needs more routes tho!

Oh and the Pug's ok too wink

Track_Cit

Original Poster:

538 posts

223 months

Friday 10th January 2014
quotequote all
Otter Smacker said:
Top work as always OP thumbup

Tom's a decent chap, although not seem or heard of him in a long time - Has he still got his his lovely Rallye as pictured?

(Did later change the rocker cover design to Apples & Pears)
Aye he still has it, although he uses it strictly for track days now! smile

johnfm said:
Wow.

Awesome attention to detail.

One Point - what is the clearance from your throttle body trumpets to the scuttle panel?

It looks like 'not much' from the pics.

IIRC you want a certain minimum free air clearance from the mouth of a trumpet - or you will have restricted breathing .
It's not loads but it's more than it looks from the photo's. I think it will be fine to be honest, but time will tell once I get it mapped etc.

LeeThr

3,122 posts

172 months

Wednesday 15th January 2014
quotequote all
Just stumbled upon this and had to leave a comment so I can keep track of the updates.

Stunning project smile Really hope to do something like this myself one day.

Track_Cit

Original Poster:

538 posts

223 months

Monday 20th January 2014
quotequote all
LeeThr said:
Just stumbled upon this and had to leave a comment so I can keep track of the updates.

Stunning project smile Really hope to do something like this myself one day.
Thanks.

I am currently in the process of trying to buy a house and struggling to find somewhere in budget with a garage, and also struggling to find somewhere to store it so it may have to be sold. This will break my heart, but what can i do? frown

If anyone is interested (serious only) please email me.

Thanks.