My 350Z: twin turbos and forged engine

My 350Z: twin turbos and forged engine

Author
Discussion

TheMinel

Original Poster:

479 posts

174 months

Sunday 8th August 2010
quotequote all
I thought I'd make an "introductory thread" as I've been posting for a while but haven't really introduced myself properly on here.

I've had my car since new and I now have modified it quite a bit!

After a couple years saving up, extensive research for all parts and the twin turbo kit, I decided to use Torque Development in Thurrock, for a series of reasons: reputation, experience with the VQ35DE engine and because they can help Paul @ TDI North for servicing/issues if needed. I provided all parts, after going through the build list with Mark. I sourced all parts from the US, when the $ was basically 2:1 saving quite a lot. Mind you, some parts (exhaust, some parts of the TT kit) had to be modified to fit a rhd car, and although I'd tried to do as much research as possible beforehand, TDI still had to do quite a lot of modifications (=more labour costs). Swings and roundabouts I guess.


























some more pics of shiny internals!

























well after getting the engine run in with about 1500 miles @ 0.2bar boost and 4k rpm (torture!) I had the car tuned. here are the results:

bearing in mind the turbo actuators have the std (softest) springs and the Haltech has no boost solenoid, I got (on a Rototest hub dyno)

385hp and 366lb/ft torque

the good bit is that the tq/hp are pretty much nice and flat from very low rpms, and all this at 0.5/0.6 BAR.


The engine is basically "overbuilt" for this level of power, but that was the aim from the beginning in order to try and maximise reliability and longevity.

here are the dyno graphs and pics and video.






























I've also done a little youtube vid with the story of my Z, mod list and power run

http://www.youtube.com/watch?v=aNbGpJLeTNw


enjoy!


Edited by TheMinel on Sunday 8th August 09:44

FraserLFA

5,083 posts

175 months

Sunday 8th August 2010
quotequote all
TheMinel said:
I thought that was you for a second. I was about to propose. Very nice car. I love it biggrin

TheMinel

Original Poster:

479 posts

174 months

Sunday 8th August 2010
quotequote all
FraserLFA said:
TheMinel said:
I thought that was you for a second. I was about to propose. Very nice car. I love it biggrin
LOL she is actually a lap dancer from Silks in Manchester, if you want to go meet her biggrin

FraserLFA

5,083 posts

175 months

Sunday 8th August 2010
quotequote all
TheMinel said:
FraserLFA said:
TheMinel said:
I thought that was you for a second. I was about to propose. Very nice car. I love it biggrin
LOL she is actually a lap dancer from Silks in Manchester, if you want to go meet her biggrin
Nah, i don't do lap dancers. Now i must leave to google something completely unrelated to this... biggrin

chriis

859 posts

183 months

Sunday 8th August 2010
quotequote all
Please please please , remove those graphics smile

Lovely car bar that and in a cracking colour .

soad

32,915 posts

177 months

Sunday 8th August 2010
quotequote all
Like it, a lot of work gone into that engine.

TheMinel

Original Poster:

479 posts

174 months

Sunday 8th August 2010
quotequote all
chriis said:
Please please please , remove those graphics smile

Lovely car bar that and in a cracking colour .
ahah I know graphics are not to everyone's taste, but I quite like them! Beauty of them is exactly that, they can be removed at any time biggrin

TheMinel

Original Poster:

479 posts

174 months

Sunday 8th August 2010
quotequote all
musclecarmad said:
lovely car, mind you i love normal 350z's.

however, can I ask how much it cost as I can't see that being cheap? I think it's fantastic and i'm sure it's fast but I can't help thinking that the cost involved may not make it worth it - having said that i'm a tight yorkshireman!

Good for you on having such a cracking car smile
depends on what you think is "worth it" mate.... I've never thought about it as an investment, more as a hobby.. I'm never going to get my money back off it, I know that. That said, it's the only 350Z in the country with forged internals coupled with my twin turbo kit, afaik. Most built engine 350Z in the UK will have the APS TT kit, which does have bigger turbos than mine but also a bit more lag. As for numbers, I can always get higher #s with stiffer springs (which incidentally I already have) and a boost solenoid to put on the Haltech engine management to get in the mid 400s at the hubs, or upgrade the turbos to get to a driveable 500hp at the hubs. Anything you see beyond that on other builds will be for bragging rights only, as they'll never put the power down...

As for costs involved, suffice to know that the engine build and the parts for it were pretty much £25k.... not for the faint hearted biggrin

TheMinel

Original Poster:

479 posts

174 months

Sunday 8th August 2010
quotequote all
soad said:
Like it, a lot of work gone into that engine.
thanks biggrin

Dr G

15,204 posts

243 months

Sunday 8th August 2010
quotequote all
Very 'PH' of you, if you enjoy it and it's what you want then absolutely bugger all else matters.

Cosmetically it isn't to my taste at all; I'd have left it looking as clean as possible.

BBS-LM

3,972 posts

225 months

Sunday 8th August 2010
quotequote all
I'm not to sure I get this, If I'm right in thinking the car standard has 300-bhp, and you spend all that money and time to get an extra 85-Bhp. Shouldn't this car be putting 500-Bhp with them modification. This just seem like a lot of effort with not mush in the way of performance gain?

Disco You

3,685 posts

181 months

Sunday 8th August 2010
quotequote all
Did you really need to get forged internals when your turbo is only at 0.5bar? What a lot of money to spend when you have an asthmatic blowing in it.

TheMinel

Original Poster:

479 posts

174 months

Monday 9th August 2010
quotequote all
I understand why people who don't know VQ35DEs and their "aversion to FI" say "why only that power, you can have more" etc.

For me it's always been about the balance between power and reliability. You do a FI build on a std engine and sooner or later you'll have issues, regardless of what they tell you (they=tuners out there). Mess about the mapping on a std engine and say bye bye to the rods. Get a little greedy on the tq side (say with a APS TT kit on std internals) and again, ka-boom.

I wanted to get a TT kit with basically no lag. Superchargers are inferior on the Z imo due to the power delivery being pretty much only at higher rev bands, and the stupid whining noise they make.

I have a platform where I can relatively easily up the boost for a few more horses if I want to, but tbh the current state is plenty powerful and reliable as it stands

Std cars (mine's 2004) have 276bhp (I had about 240 at the wheels)so I actually got a decent bump of 145hp/wheels out of the relatively mild TT kit setup.


Agreed it's lots of money, but on the Z you can take your choices

1- do it on the cheap, don't do internals, maybe even try some DIY build, and take your risks (and end up spending more in the long run imo...)
2- Get trusted professionals to do all the work (from the build to the tuning, so that they are responsible for their work), do the engine up properly, stay withing sensible power/tq levels, and aim to do all this only ONCE.

I chose option 2 smile

Maty

1,233 posts

214 months

Monday 9th August 2010
quotequote all
I can see where your going with the engine, it may have cost a small fortune but for the reliablity maybe thats worth it.

However the outside looks dire, the wheels don't suit it and the body kit and graphics do it no favours either, each to their own and everything but the 350Z just didnt need all that sticking on it.

paulrhodes

1,810 posts

223 months

Monday 9th August 2010
quotequote all
25k? Seriously??

I understand improving cars and making performance modifications but; and I know this sounds dull. Say the car was 12k at a total guess. You've spent 37k and still have circa 5 year old Nissan..

I know I could have the figures and age a little out but can't be by much.

Cayman S anyone? http://www.pistonheads.com/sales/1943011.htm

Disco You

3,685 posts

181 months

Monday 9th August 2010
quotequote all
TheMinel said:
1- do it on the cheap, don't do internals, maybe even try some DIY build, and take your risks (and end up spending more in the long run imo...)
How could you possibly end up spending more in the long run? 350z are worth a lot less than 25k, you could buy a whole new one if/ when it breaks!

emicen

8,600 posts

219 months

Monday 9th August 2010
quotequote all
£25k on an engine build? FMS

joe_90

4,206 posts

232 months

Monday 9th August 2010
quotequote all
TheMinel said:
I understand why people who don't know VQ35DEs and their "aversion to FI" say "why only that power, you can have more" etc.

For me it's always been about the balance between power and reliability. You do a FI build on a std engine and sooner or later you'll have issues, regardless of what they tell you (they=tuners out there). Mess about the mapping on a std engine and say bye bye to the rods. Get a little greedy on the tq side (say with a APS TT kit on std internals) and again, ka-boom.

I wanted to get a TT kit with basically no lag. Superchargers are inferior on the Z imo due to the power delivery being pretty much only at higher rev bands, and the stupid whining noise they make.

I have a platform where I can relatively easily up the boost for a few more horses if I want to, but tbh the current state is plenty powerful and reliable as it stands

Std cars (mine's 2004) have 276bhp (I had about 240 at the wheels)so I actually got a decent bump of 145hp/wheels out of the relatively mild TT kit setup.


Agreed it's lots of money, but on the Z you can take your choices

1- do it on the cheap, don't do internals, maybe even try some DIY build, and take your risks (and end up spending more in the long run imo...)
2- Get trusted professionals to do all the work (from the build to the tuning, so that they are responsible for their work), do the engine up properly, stay withing sensible power/tq levels, and aim to do all this only ONCE.

I chose option 2 smile
But with a cheapo option, if it blows you and get another lump, you will still spend far less than the 25K you have spent in total.

So how much (just out of intrest) was actual parts? 6k? Are you sure you haven't been robbed by the garage over labour? Seems very extreme.

Edited by joe_90 on Monday 9th August 11:48

TheMinel

Original Poster:

479 posts

174 months

Monday 9th August 2010
quotequote all
paulrhodes said:
25k? Seriously??

I understand improving cars and making performance modifications but; and I know this sounds dull. Say the car was 12k at a total guess. You've spent 37k and still have circa 5 year old Nissan..

I know I could have the figures and age a little out but can't be by much.

Cayman S anyone? http://www.pistonheads.com/sales/1943011.htm
I had the car from new mate, it was a Uk base 350Z so it was £25k when I bought it.


TheMinel

Original Poster:

479 posts

174 months

Monday 9th August 2010
quotequote all
joe_90 said:
TheMinel said:
I understand why people who don't know VQ35DEs and their "aversion to FI" say "why only that power, you can have more" etc.

For me it's always been about the balance between power and reliability. You do a FI build on a std engine and sooner or later you'll have issues, regardless of what they tell you (they=tuners out there). Mess about the mapping on a std engine and say bye bye to the rods. Get a little greedy on the tq side (say with a APS TT kit on std internals) and again, ka-boom.

I wanted to get a TT kit with basically no lag. Superchargers are inferior on the Z imo due to the power delivery being pretty much only at higher rev bands, and the stupid whining noise they make.

I have a platform where I can relatively easily up the boost for a few more horses if I want to, but tbh the current state is plenty powerful and reliable as it stands

Std cars (mine's 2004) have 276bhp (I had about 240 at the wheels)so I actually got a decent bump of 145hp/wheels out of the relatively mild TT kit setup.


Agreed it's lots of money, but on the Z you can take your choices

1- do it on the cheap, don't do internals, maybe even try some DIY build, and take your risks (and end up spending more in the long run imo...)
2- Get trusted professionals to do all the work (from the build to the tuning, so that they are responsible for their work), do the engine up properly, stay withing sensible power/tq levels, and aim to do all this only ONCE.

I chose option 2 smile
But with a cheapo option, if it blows you and get another lump, you will still spend far less than the 25K you have spent in total.

So how much (just out of intrest) was actual parts? 6k? Are you sure you haven't been robbed by the garage over labour? Seems very extreme.

Edited by joe_90 on Monday 9th August 11:48
parts were (again from the US when the dollar was $2 to £1.. also didn't spend much on import duty thanks to a symphathetic customs officer LOL) about £11k without the TT kit which I got at a great price for about £3k.

Here's the ancillaries costat the time, most from the US so in dollars, some from UK distributors.

• PE cast turbo manifolds $1600
• Koyo double row $420
• APS 3.5” test pipes £300
• APS 3” true dual exhaust £980 then changed to HKS titanium tipped true dual which was about $1200 IIRC
• Haltech Platinum EMS $2290
• Oil cooler Stillen $410
• Samco Sport Coolant (4) Hose Kit 350Z $180
• PE Actuator Springs for higher boost $20
• bigger injectors Denso DW 600cc $520
• CJM fuel return system $950
• Carbonetics twin carbon clutch £1250
• SS braided clutch hose $50
• Defi gauges Full set $900
• AEM A/F wideband $299
• Cosworth conrods $1350
• Cosworth pistons $1575
• Cosworth rings $160
• Cosworth bearing and thrust washers $225
• Cosworth headgasket $225
• ARP Studs for engine L19 $450
• NGK Iridum Spark plug set (One step colder than stock) $50
• Nismo Oil pump $1000


Labour... well TDI charges normally £95/hour + VAT, go look them up, they are pretty much amongts the top tuners in the UK, and I'm firmly convinced, especially with a full build like this, you pay cheap, you pay twice... And no they didn't rip me off , I have had a very good experience with them. I did have some unexpected valve issues that they discover so that was about £800 just in new parts to sort that out. I have had a weekly breakdown of labour/parts needed and to be honest the engine bay finish reflects the quality of the workmanship of the guys, who also stand behind their own labour, something that with a job like this I'd very much want. Too many times I've read/heard/witnessed botched jobs done in the UK (resulting in a series of blown up VQs, by the way) by tuners who were reputedly "experts" in what they were doing... LOL As for the DIYers.... good luck to them! biggrin


Go ask Abbey, MJP auto, or even Zmanalex (well known engine builder of VQ35DE in the UK) to spec you the same engine as mine plus labour and see what they say wink



Edited by TheMinel on Monday 9th August 14:35