500+bhp Mk3 Fiesta Project

500+bhp Mk3 Fiesta Project

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mwstewart

Original Poster:

7,636 posts

189 months

Sunday 26th January 2014
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I've been giving the hifi system some more thought. I had laid two RCA leads from the head unit to the boot and from there I was going to use Y leads to split them between the four amps. The front channel would be split three ways to run the front Midbass, front tweeters, and rear fill. The rear channel would run the sub amp. I was going to use the Seas passive crossovers.

The problem with splitting RCA's is that the line voltage drops leading to potential reduction in signal quality. The passive crossovers - while very good in the Seas kit - don't allow much scope for customisation. In view of this I have decided to order an Audison Bit One digital processor http://www.audison.eu/index.php?page=product&i... It is a 32 bit DSP processor with 24 bit AD and DA converters.


It is a pretty cool piece of kit and provides various inputs and fully customisable output channels, including EQ, phase, and crossover. It connects to a laptop via USB for updates via the custom software.


Today I re-jigged the boot layout around a card template to plan a final position for the Bit One. I also connected the speaker wires.

mwstewart

Original Poster:

7,636 posts

189 months

Sunday 16th February 2014
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For some reason the driving lamps in my bumper did not sit flush with the frame. I took a new lamp set from my stock to compare, and realised that I had the driving and fog lights the wrong way around; the fogs should sit on the outside of the bumper, not inside like I had installed them. Oops.


Headlamp Washers
I was browsing the Ford parts catalogue looking for the part number for some mouldings, and saw that headlamp jets were available for the XR2i/RS1800. I mailed Tom at http://www.tompeters-fordparts.co.uk/ to see if he held an stock; he didn't, but he did send me links to a new old stock pair on eBay. Thanks Tom!


They are quite chunky things, so to make sure I was happy I set up a mock up on an old bumper. All bumpers have markings on their reverse for the jet mounting holes.


Looks OK. They suit the clunky styling overall.


I'm not going to paint then as the black complements the axillary light surrounds.


Rear Parking Sensors
I had a play around on an old bumper to determine the best approach for installing the rear sensors;. This was something I hadn't got around to before sending the car to paint so the method I selected ideally should not necessitate repainting of the rear bumper! My first attempt was using an Auger bit to match exactly the sensor diameter to see what the current style of sensor mounting would look like .i.e. no mounting bezel just the sensor itself poking through the bumper - like the majority of post -'06 cars.


I thought it looked cheap and quite flimsy so I enlarged the hole to 25mm and mocked up the Bosch sensor housing - like most first generation parking sensor system installations. It looks good! Incidentally I enlarged the original Auger hole with a Dremel and sanding drum which gave a much sharper edge than the Auger bit, and gives a perfectly acceptable result on a finished bumper.


RS Turbo Green Mouldings
This was quite disappointing. I'd spent a bit of time piecing together a couple of sets of new Ford Fiesta Turbo green mouldings, but a trail fit reveals the colour just doesn't look right against the Noveau Red paintwork. I am now looking at alternatives.


Roof Mouldings
These spring up on eBay and weren't something I'd seen before: they are roof mouldings with removal panels to facilitate easy removal of the Ford rood rack - ideal for me as the car will be going on a few decent long-distance trips. In the Ford parts system this part is marked as available only for the South-African market 'ZA', but from what I've seen a lot of the early '90's accessories were marked for this region only, so I take it as short hand for the accessories category (I can't imagine it was a large market in the early '90s)


Installed.

warmfuzzies

3,991 posts

254 months

Sunday 16th February 2014
quotequote all
mwstewart said:
RS Turbo Green Mouldings
This was quite disappointing. I'd spent a bit of time piecing together a couple of sets of new Ford Fiesta Turbo green mouldings, but a trail fit reveals the colour just doesn't look right against the Noveau Red paintwork. I am now looking at alternatives.

]
The colour answer is staring at you, front wheel area perhaps?


K

Dave Hedgehog

14,584 posts

205 months

Sunday 16th February 2014
quotequote all
warmfuzzies said:
mwstewart said:
RS Turbo Green Mouldings
This was quite disappointing. I'd spent a bit of time piecing together a couple of sets of new Ford Fiesta Turbo green mouldings, but a trail fit reveals the colour just doesn't look right against the Noveau Red paintwork. I am now looking at alternatives.

]
The colour answer is staring at you, front wheel area perhaps?


K
indeed wink

Google [bot]

6,682 posts

182 months

Sunday 16th February 2014
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Brilliance ruined by headlamp washers... Please don't!

Chapppers

4,483 posts

192 months

Sunday 16th February 2014
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Surely there's a washer from some other car somewhere that looks neater than that?!?!? I'd have thought you'd have designed some pop-out ones way before settling for those unsightly 80s lumps frown

_Batty_

12,268 posts

251 months

Sunday 16th February 2014
quotequote all
Google [bot] said:
Brilliance ruined by headlamp washers... Please don't!
X100000000
Impeccable taste so far, other than the headlight washers. Please have a re-think.
How about focus ST 'pop up' washers?


Edited by _Batty_ on Sunday 16th February 08:12

ajprice

27,623 posts

197 months

Sunday 16th February 2014
quotequote all
I got bashed in the thread about the grey 911 for this, but I don't care, I'm saying it again. Please get a pair of silver bulbs for the front indicators, to get rid of the 'fried egg' orange bits in the clear lenses.

ajprice

27,623 posts

197 months

Sunday 16th February 2014
quotequote all
For the headlamp washers, those chunky things don't look good, sorry! You've used different Ford parts for other parts of the car, how about the same again here? More modern Fords will have the pop out jets, but bigger Fords from the late 90s have the fixed jets. Here's a Scorpio, the jets look a lot more subtle here.

Apologies to everybody for posting a photo of a Ford Scorpio, but I had to search google images to find a pic with washer jets! hehe


Edited by ajprice on Sunday 16th February 08:39

226bhp

10,203 posts

129 months

Sunday 16th February 2014
quotequote all
ajprice said:
For the headlamp washers, those chunky things don't look good, sorry! You've used different Ford parts for other parts of the car, how about the same again here? More modern Fords will have the pop out jets, but bigger Fords from the late 90s have the fixed jets. Here's a Scorpio, the jets look a lot more subtle here.

Apologies to everybody for posting a photo of a Ford Scorpio, but I had to search google images to find a pic with washer jets! hehe


Edited by ajprice on Sunday 16th February 08:39
So subtle they aren't actually there. rolleyes

Do you really need headlamp washers?

ajprice

27,623 posts

197 months

Sunday 16th February 2014
quotequote all
Put your glasses on, the black dots between the headlights and the indicators.

226bhp

10,203 posts

129 months

Sunday 16th February 2014
quotequote all
ajprice said:
Put your glasses on, the black dots between the headlights and the indicators.
Do you mean the jagged hole with nothing in it? (I'm viewing it on a proper mans computer btw).

ajprice

27,623 posts

197 months

Sunday 16th February 2014
quotequote all
Apologies, it did have pop outs, I took the black spot to be small black plastic fixed jets.


I just have a very irrational hate of the rolleyes smiley.

sausage76

353 posts

124 months

Sunday 16th February 2014
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This thread is truly inspirational

DuraAce

4,240 posts

161 months

Sunday 16th February 2014
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Great to see things moving forwards, but those headlight washers have to surely?

With all the brilliant adaptions/creations you've done so far - PLEASE adapt the washers to pop ups.

RumbleOfThunder

3,563 posts

204 months

Sunday 16th February 2014
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I don't mind the washers, they'll looks much better when jet black.

Mavic82

89 posts

161 months

Sunday 16th February 2014
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I know it's easy to sit in an arm chair and pass comment, but. I have no issue with the washers and the rest of the car is fantastic, love the colour, the interior all the mods, suspension etcetera etc but those wheels IMHO let it all down.

Not sure exactly what would be better but perhaps compomotive TH mono's, polished outers and anthracite inner webs.


Mavic82

89 posts

161 months

Sunday 16th February 2014
quotequote all
I know it's easy to sit in an arm chair and pass comment, but. I have no issue with the washers and the rest of the car is fantastic, love the colour, the interior all the mods, suspension etcetera etc but those wheels IMHO let it all down.

Not sure exactly what would be better but perhaps compomotive TH mono's, polished outers and anthracite inner webs.


A bit like this




And

http://www.rimstyle.com/alloywheels/wheel/?wheel=c...



Edited by Mavic82 on Sunday 16th February 15:55


Edited by Mavic82 on Sunday 16th February 15:56

neilbauer

2,467 posts

184 months

Sunday 16th February 2014
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Great build thread smile

mwstewart

Original Poster:

7,636 posts

189 months

Sunday 16th February 2014
quotequote all
Well, the washers are certainly controversial hehe I do understand why many of you hate them, but I just think they suit the rest of the car.

I love those wheels above and may well change eventually.

Today was some of the best weather for quite some time and spent most of it out in the M3, hence I I didn't make a great deal of progress on the Fiesta. I had previously ordered the remainder of the cable needed to finish the HiFi installation: a USB cable for the Bit One, and some Van Damme Pro Grade Classic XKE instrument cable so I could make up custom interconnects/RCA leads.


It's quite a fiddle cutting and soldering the leads but was actually quite therapeutic smile


I got as far as mocking up the cable runs.