962 recreation with a GT3 Heart...

962 recreation with a GT3 Heart...

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GTRCLIVE

Original Poster:

4,186 posts

283 months

Saturday 4th October 2014
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Well after some final Cad work the chucks of 6061 are on there way for the bellhousing and the rear suspension.

Here's how it will look..


Still have some other smaller brackets to design. The shock mounts where going to bolt to the gearbox but I didn't like all the load just going into the box when that large 2" thick plate is just in front. So I've moved the shocks forward and will make a billet mount that shares the load between the plate and the gearbox.


Edited by GTRCLIVE on Saturday 4th October 18:10

Steve Rance

5,446 posts

231 months

Saturday 4th October 2014
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Very nice Old Chap. Presumably you are not rose joining? Solid bushing? What shock absorbers and spring rates are you planning? Assistors?

GTRCLIVE

Original Poster:

4,186 posts

283 months

Saturday 4th October 2014
quotequote all
Spherical Bearings on the top Wishbone and the shocks, rod ends on the rest... going to have to be reasonably high wheel rates due to only 50mm full bump. Spring assisters for the 50mm's of full droop yes, so can raise the car up on hyd spring platforms for added speed bump height.

GTRCLIVE

Original Poster:

4,186 posts

283 months

Sunday 5th October 2014
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GTRCLIVE

Original Poster:

4,186 posts

283 months

Friday 10th October 2014
quotequote all
Joints arrived ....


GTRCLIVE

Original Poster:

4,186 posts

283 months

Saturday 11th October 2014
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Supporting for the top wishbone back joint with a Tube frame. Making a billet piece would be nice but just not needed and a small steel tube frame is how Porsche did it anyway...



Edited by GTRCLIVE on Saturday 11th October 04:46

GTRCLIVE

Original Poster:

4,186 posts

283 months

Sunday 12th October 2014
quotequote all
Main Plate now light weighted, that's a lot of work trust me...

Start doing the Machine Code for the rear uprights tomorrow. BTW Happy Thanksgiving weekend to you all...

ceebmoj

1,898 posts

261 months

Sunday 12th October 2014
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Do you have to create the macean codecmanualy? I would assume that there where tools to do it. Once you have the code do you testtest a price of MDF?

GTRCLIVE

Original Poster:

4,186 posts

283 months

Sunday 12th October 2014
quotequote all
I bought MeshCam, its a simple Cam program so I have to spend time compiling all the stages then edit them together, but at $250 Meshcam is way cheaper than the alternatives.....

Oh Yes MDF run though first, Glued some 1" thick boards together yesterday for the uprights and the large Plate... The Plate was $510 so not risking screwing that up

benters

1,459 posts

134 months

Monday 13th October 2014
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I have been in awe at your skills on this, I love the tech drawings, the pics and the detail and without wanting to be rude or cause offence, where in gods name does the cash come from for all this ! as well as the time.

I spend a couple of hours a night on my project and generally a day at weekends and im only rebuilding a car ! You manage to find time to update this post, make vidoes, get the work done, solve any problems en-route, and remain sane !

So I have convinced my self that you don't sleep, you have won the lottery or you patented the iPhone or similar smile
Either way thanks for sharing the great insight into your world, it is truly inspiring to see this level of skill.

Edited by benters on Monday 13th October 16:32

GTRCLIVE

Original Poster:

4,186 posts

283 months

Monday 13th October 2014
quotequote all
I only work 4 days from every 8 so get to spend most of those days in the shop. My wife works so when she's at work I can spend all day in there :-) Now it has been known for me to spend 12-14 hours in there a day when I'm Machining, and I have a lot of Machining to do now so no TV for me for a while.... PS thanks for the kind words bud..

ezakimak

1,871 posts

236 months

Monday 13th October 2014
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GTRCLIVE said:
Joints arrived ....

can you enliten me as too whome you may have procured these bits from. Looking at options/suppliers for bits for my build.

GTRCLIVE

Original Poster:

4,186 posts

283 months

Tuesday 14th October 2014
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anonymous-user

54 months

Wednesday 15th October 2014
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Incredible thread. Thanks for taking the time to share it.

GTRCLIVE

Original Poster:

4,186 posts

283 months

Sunday 19th October 2014
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Seems I have a few weeks of Machining ahead of me......



3 round billet's are for the bellhousing and the 2 rear uprights. 1" thick plate for the front engine mount 2" plate for the main cross piece bolted to the gearbox, then the 3/4" plate for the extension box between the bell and box....smile

PureSilver

32 posts

133 months

Monday 20th October 2014
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Just out of interest - how much does that pile of alloy weigh right now? And what did it cost, if that's not too personal a question?

Soov535

35,829 posts

271 months

Monday 20th October 2014
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Wow.

Genuinely cannot wait to see this turn a wheel.

GTRCLIVE

Original Poster:

4,186 posts

283 months

Monday 20th October 2014
quotequote all
I'm going on a Driving holiday of the USA soon, and it was about time to upgrade my daily driver. Buying a newer car and trying to sell 2 other cars i had has turned into a nightmare..... It's done now but I've had to repair my truck service my WRX before sale and do some work on a Cobalt I had... short story the last month I've not had much time to dedicate to this project, so not much progress frown
The Cad work for all the billet parts takes some time to do but is almost done. The bellhousing is the last part to finish in cad, just waiting for the starter motor to come, and I'll be ordering the flywheel clutch unit to arrive when I get back from my hols.

Weight of the billet now.... no idea but very heavy, cost of all the Billet parts in that pic close to $2000. How its going to look once done Priceless.........biggrin

So question what colour to Anodize all these lovely billet parts once done ?
Gold ?
Blue ?
Red ?
Black ?

Answers on a post card to BBC Blue Peter.....

rdodger

1,088 posts

203 months

Monday 20th October 2014
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Epic as usual Clive!

The colour has to be gold on a car like this.


Pesty

42,655 posts

256 months

Monday 20th October 2014
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gold