962 recreation with a GT3 Heart...

962 recreation with a GT3 Heart...

Author
Discussion

robemcdonald

8,792 posts

196 months

Friday 16th October 2015
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Clive

When you finally get the body straight and square are you going to make moulds so you can produce replacement panels?

GTRCLIVE

Original Poster:

4,186 posts

283 months

Saturday 17th October 2015
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Its a possibility yes. The time needed to produce the molds means you would have to sell a few bodies to make it worth it....

shirt

22,572 posts

201 months

Saturday 17th October 2015
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having just seen this on petrolicious i am now questioning my earlier livery suggestion:


GTRCLIVE

Original Poster:

4,186 posts

283 months

Friday 23rd October 2015
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After Spending the last few weeks getting my house in order for the winter ( mainly reorganizing my front garage and making room for more storage with a nice new 4 Post lift ) it's time to get back to the fun stuff...


That done time to finish the steering components.



Steering Rack mounts just needed a tweek in CAD then



Just need to pop to me mates shop and borrow his Band Saw to chop them in half then there done..

Next design the lower bracket for the outer Tie Rod End to put it in Double shear.... Done..



Edited by GTRCLIVE on Friday 23 October 23:56

GTRCLIVE

Original Poster:

4,186 posts

283 months

Saturday 24th October 2015
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New Side piece, will leave till my next day off giving it a little more time to cure...


GTRCLIVE

Original Poster:

4,186 posts

283 months

Sunday 1st November 2015
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Good few days progress on the car. While the CNC was knocking out some nice header plates to transition from the 997 ports to the round tube we will be using, I was progressing the body and the steering... few pics of course..




Here's the little brackets to put the Steering outer bolt in double shear





Next thing to make are the steering links from the rack to the outer joints...

GTRCLIVE

Original Poster:

4,186 posts

283 months

Sunday 1st November 2015
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Left side of the car now looking flat and smooth.

GTRCLIVE

Original Poster:

4,186 posts

283 months

Sunday 1st November 2015
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Mark A S

1,836 posts

188 months

Sunday 1st November 2015
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NIce smile

Storer

5,024 posts

215 months

Sunday 1st November 2015
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Clive
To save me going back through this thread to see if you have already answered this question, can I ask if all the ally parts are going to be anodised? I expect you will powder coat the steel?

Paul

robemcdonald

8,792 posts

196 months

Sunday 1st November 2015
quotequote all
Storer said:
Clive
To save me going back through this thread to see if you have already answered this question, can I ask if all the ally parts are going to be anodised? I expect you will powder coat the steel?

Paul
It has been mentioned before. I think Clive asked for an opinion and the general consensus was gold.

GTRCLIVE

Original Poster:

4,186 posts

283 months

Monday 2nd November 2015
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Yep Gold Billets, Silver Powder coated Chassis maybe even Powder Coating the ally side frame silver to match.

Steve_D

13,747 posts

258 months

Monday 2nd November 2015
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Do your finishers offer 'hot zinc spray'?
The process looks like a normal spray gun in use but it is in fact a gas flame with a zinc wire feed into the gun. The finish is almost as good as hot dip galvanising.
Our finisher then bakes the chassis to allow the zinc to out-gas before applying a zinc primer then the powder coat.

Steve

pigeondave

216 posts

228 months

Monday 2nd November 2015
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How has this one worked out on the bump steer?
Is it as good as the other project?

GTRCLIVE

Original Poster:

4,186 posts

283 months

Monday 2nd November 2015
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I'll know soon as I make the steering track rods.... But it's all to CAD so should be perfect again 😄👍

GTRCLIVE

Original Poster:

4,186 posts

283 months

Tuesday 3rd November 2015
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Steve_D said:
Do your finishers offer 'hot zinc spray'?
The process looks like a normal spray gun in use but it is in fact a gas flame with a zinc wire feed into the gun. The finish is almost as good as hot dip galvanising.
Our finisher then bakes the chassis to allow the zinc to out-gas before applying a zinc primer then the powder coat.

Steve
I'll defiantly ask bud cheers...

hostyle

1,322 posts

216 months

Tuesday 3rd November 2015
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Damn it... end of thread! What an epic read. Great craftsmanship Clive, keep it up!

GTRCLIVE

Original Poster:

4,186 posts

283 months

Friday 6th November 2015
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Well glad to report bump steer just and the Cad model....Zero
So have drilled and mounted the rack. Need to weld in anti crush tubes into the chassis rail, but for now its good.
Have started the Column link, which has a double lower joint to help lift it above the pedals, so needs another support joint..

Also important especially with Rod End stile joints is to check they don't bind. Can confirm full droop to full bump on both hard lock left and right all clear and no binding... Only needed a little clearancing where the Tabs for the lower Shock mount on the WB just interfered with the Billet upright. Now all good smile






ManOpener

12,467 posts

169 months

Friday 6th November 2015
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What an absolute work of art.

GTRCLIVE

Original Poster:

4,186 posts

283 months

Friday 6th November 2015
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Your to kind Sir :-)