997 bore scoring found..

997 bore scoring found..

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Discussion

drmark

4,824 posts

186 months

Tuesday 25th November 2014
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Charge for fluids? I hope not.
Mine was completely free. Even came with new ancillaries.
You should not pay a thing if it is under warranty - unless you are taking the opportunity to fit a new clutch.

chowgar

15 posts

113 months

Tuesday 25th November 2014
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I found this quite strange to hear also, as you bloody well can't do an engine rebuild / replacement without fluids!

drmark

4,824 posts

186 months

Wednesday 26th November 2014
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anonymous said:
[redacted]
5 years ago due to bore score. But they would get short shrift if they tried to charge for fluids. Or bolts and washers. Or the mechanic's rubber gloves.
Ridiculous and can't be policy surely.

cd1957

647 posts

176 months

Wednesday 26th November 2014
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Hi All this is bore damage i have just found.

Chris

Trev450

6,320 posts

172 months

Wednesday 26th November 2014
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What was that in Chris?

hartech

1,929 posts

217 months

Wednesday 26th November 2014
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I guess it might add to our understanding to know what cylinder material the cd1957 picture comes from and what liner material is used by others that are coated with the correct material Nikasil (like ours).

Baz

cd1957

647 posts

176 months

Wednesday 26th November 2014
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Hi Trev450, thats a STEEL/IRON liner thats done 1100 miles since rebuild!!!!!. Don't know where or what started to damage first, as all the bores are in the same condition,oil pressure relief valve jammed and blew filter seal out.

Chris

chowgar

15 posts

113 months

Wednesday 26th November 2014
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I don't care what any expert says with regards to how good these cars are, because in a nutshell they're crap! A car that costs circa £70,000 should not have so many serious engine failures. I've been trawling through the various internet horror stories regarding the cylinder bore damage caused to the 997's and found that the majority will eventually fail. You're just driving around in ticking time bomb.

I've come to this marque from the likes of BMW, VW and Subaru and really expected a much higher level of engine reliability. Having to fit all these aftermarket gizmos to protect the fragile engine is piss poor on the manufacturer part. I think they flopped with the 997. Heck, all you have to do is visit any Porsche Indy and you'll find at least 1 997 bring stripped to repair this issue.

I think I'm just gonna get mine repaired under the OPC warranty and move on. I can't drive a car with a weakness like this in its engine. As much as I don't want to go backwards in terms of model, I'd rather have a 996 turbo.

Abagnale

366 posts

114 months

Wednesday 26th November 2014
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chowgar said:
A car that costs circa £70,000 should not have so many serious engine failures.
How many are there? What is the percentage of failed cars of the total built?

Trev450

6,320 posts

172 months

Wednesday 26th November 2014
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cd1957 said:
Hi Trev450, thats a STEEL/IRON liner thats done 1100 miles since rebuild!!!!!. Don't know where or what started to damage first, as all the bores are in the same condition,oil pressure relief valve jammed and blew filter seal out.

Chris
Crikey. 1100 miles since a rebuild - I bet the owner is miffed to say the least. It would also appear to support Hartech's findings in relation to the longevity of iron/steel liners.

drmark

4,824 posts

186 months

Wednesday 26th November 2014
quotequote all
anonymous said:
[redacted]
Ah, mine was Porsche (new car) warranty not the externally underwritten variety.

chowgar

15 posts

113 months

Wednesday 26th November 2014
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My car is going in to OPC in a week to have a rebuild / replacement engine. I too was told that fluids weren't included. I was not happy with this and contacted Porsche HQ, and now all fluids will also be replaced as part of the warranty claim.

chowgar

15 posts

113 months

Wednesday 26th November 2014
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Abagnale said:
How many are there? What is the percentage of failed cars of the total built?
I've seen one Indy say its as much as 8%. Might not sound like a lot so far, but that figure has slowly been increasing over time and I'm pretty sure it will keep growing as these vehicles age even more!

newboy997

48 posts

117 months

Wednesday 26th November 2014
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chowgar said:
the majority will eventually fail
even if you believe your 8% (which is questionable based on everything I've read) that's a long way from the majority

and as for 'aftermarket gizmos' they're hardly expensive or hard to source/fit

enjoy your 996 Turbo



Abagnale

366 posts

114 months

Wednesday 26th November 2014
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chowgar said:
I've seen one Indy say its as much as 8%. Might not sound like a lot so far, but that figure has slowly been increasing over time and I'm pretty sure it will keep growing as these vehicles age even more!
But you see I'm confused, because you previously said the majority will fail. 8% seems a hefty minority to me.

chowgar

15 posts

113 months

Wednesday 26th November 2014
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Ok 8% of 100,000 is 8,000 vehicles. Now that's too many for my liking. You need to read the extensive topics that Hartech have published about this issue, then you'll understand the inherent flaw with regards to the inefficient cooling of the cylinder block.

newboy997

48 posts

117 months

Wednesday 26th November 2014
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chowgar said:
Ok 8% of 100,000 is 8,000 vehicles. Now that's too many for my liking. You need to read the extensive topics that Hartech have published about this issue, then you'll understand the inherent flaw with regards to the inefficient cooling of the cylinder block.
I guess there are two schools of thought. You either worry about the (very serious) and well documented graphic accounts of failures that other people have had OR you tell yourself that 8% is a low number (logically reduced to much lower still if you fit the 'gizmos') and get on with it.


hartech

1,929 posts

217 months

Wednesday 26th November 2014
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I think what is important is to understand that according to all our data, knowledge and records - this is ) not a flaw in just some vehicles that causes bore scoring for them that will not happen to the majority (and therefore something worth risking) but rather a combination of designs and specifications that could have been made differently but each of which have a potential problem that will gradually get worse over a period of time.

It is really a matter of the quality of some parts during manufacture, the combination of them, the different owners driving styles and care and the quality of maintenance.

You could do everything perfect but be unlucky to have an engine with a particular weakness that fails early or do everything wrong and have one last a long time - but they will all deteriorate eventually and need rebuilds and when they do it is better to modify the potential weak spots than live with them again.

So Some may last 20K while others last 150K - but it is a gamble and a risk which a reliable type of cover can minimise and is therefore worth investigating.

In all the engines we rebuild - after finding the primary cause of the failure we also find the other weak areas worn and often beneficial to change or modify as well. The reasoning here is that if one problem doesn't get you - another one might. So one bore might be scored but others have piston coating loss and are already oval while crank bearings are already worn etc.

We are starting to receive engines in the 150K area that have lasted well but have let go often leaving a rod through the crankcases - destroying the crankshaft and engine - so preventative rebuilds may prove less expensive eventually when predictions become more reliable.

Perhaps a good example of the problem is that different theories exist about the causes. Some believe the theory that fuel is the cause. When questioned why just one side of the engine fails first the defence is that it runs hotter. We don't happen to think that fuel additives are the problem (especially as no other alloy internal parts show any signs of corrosion) but even so the solution would then be to lower those temperatures like they are on bank 1 (something we have managed and are making parts for and meanwhile by fitting a LTT). if it was fuel and temperatures you would expect more problems from cars driven fast or raced - but that does not seem to correlate - indeed high torque/low revs seem more frequent candidates.

If everything else survives - the biggest long term problem remaining is piston coating loss and bore ovality that will not go away and always get worse.

To be fair - how long should a modern very high performance engine with low emissions last before needing a rebuild anyway?

They are such good cars otherwise - they seems an ideal candidate to find some form of protection to minimise consequences if the worst happens - especially if it partly covers other future proofing changes during a rebuild.


Baz


chowgar

15 posts

113 months

Wednesday 26th November 2014
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My last car was a Subaru Impreza WRX STI, which was stage 1 modified from 265 bhp and 253 lb-ft torque to 340 bhp and 330 lb-ft torque. This was only a 2.0 litre engine, which was mildly tuned with just a new exhaust system, high flow fuel pump, and a Cosworth air filter. I drove it for three and a half years and it never missed a beat.

Fact are facts, in my short 16 years of driving Japanese and German cars, the former are far, far more reliable. You'll shout from your keyboards, "Why did you sell and buy German then!". Well, truth be told, I missed the refinement, elegance, stealth and luxury that the German cars provide. Even though, I know it'll hurt me in the wallet in the end, I was willing to make that sacrifice. It's for these mere reasons why I believe so many do the same.

edh

3,498 posts

269 months

Thursday 27th November 2014
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chowgar said:
My last car was a Subaru Impreza WRX STI, which was stage 1 modified from 265 bhp and 253 lb-ft torque to 340 bhp and 330 lb-ft torque. This was only a 2.0 litre engine, which was mildly tuned with just a new exhaust system, high flow fuel pump, and a Cosworth air filter. I drove it for three and a half years and it never missed a beat.

Fact are facts, in my short 16 years of driving Japanese and German cars, the former are far, far more reliable. You'll shout from your keyboards, "Why did you sell and buy German then!". Well, truth be told, I missed the refinement, elegance, stealth and luxury that the German cars provide. Even though, I know it'll hurt me in the wallet in the end, I was willing to make that sacrifice. It's for these mere reasons why I believe so many do the same.
Impreza engine isn't exactly bulletproof - yours may have survived in your ownership, but there are a some well known failure modes for that engine.