Stuttering, lurching, dying 944 S2 engine

Stuttering, lurching, dying 944 S2 engine

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hartlandcarr

Original Poster:

21 posts

96 months

Saturday 21st May 2016
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My recently purchased 944 S2 (see http://www.pistonheads.com/gassing/topic.asp?h=0&a... has been getting me to work and back just fine, but today I suffered the ignominy of an AA callout. I got home, but it's got a major problem and I'm hoping the wisdom of the forum members may help me figure out what it's likely to be.

I was sat at traffic lights for *ages* and noticed water temp was rising a bit (which it has literally never done before - gauge always stays near the bottom) but far from critical. Then just as the lights went green, engine idle speed dropped swiftly to nothing and the engine died. It took a few attempts to get it started again without dying immediately, whereupon I limped to a very close by B&Q car park.

At idle it was oscillating by itself between 900 RPM and almost zero. Sometimes it would pick up again from zero, sometimes it would just die. It was basically undriveable and I had to call the AA man. To his credit, he was great.

We suspected the idle control but disconnected the lead to that and it was still misbehaving in odd ways. Plugged that back in and adjusted the throttle cable to ensure at least a certain minimum RPM. That allowed it to start and not die. But in driving it would frequently stutter and lurch quite violently at speed, and pressing the throttle anything more than very gently caused the car to slow down rather than speed up.

When opening the throttle manually under the bonnet it does rev but you can hear it’s running really rough, and it bogs down first.

Potential culprits:

- That idle control valve - but that wouldn’t explain the non-idle behaviour - especially the stuttering, would it?
- AA man suspects mass airflow meter.
- Fuel filter? But that probably wouldn’t fit with the rhythmic oscillation between high and low RPMs. If fuel was being starved I’d expect very different characteristics.
- Something else?

What do you think?

NJH

3,021 posts

209 months

Saturday 21st May 2016
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Is it OK now? I had a lot of problems early on with my race car 944 S2 cutting out when hot which was caused by the crank angle sensor dropping out. Loads of people have had bad crank angle sensors over the years. The other thing that can brake down when hot is the ignition coil, an easy DIY change. Both also assume that the plugs, leads, dizzy cap and rotor are all in good condition. These cars have a very powerful spark and seem to eat through dizzy caps every 20k miles or so. Fuel systems checks will be the same as for any petrol fuel injection car.

LarJammer

2,237 posts

210 months

Sunday 22nd May 2016
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You cant just unplug the idle valve, it will just stay in whatever position it was in. There is a procedure for it. Anyways, i think its unlikely to be at fault. Tps, afm are culprits. As are a myriad of other items, check the basics, air leaks, vacuum pipes.

Longman66

367 posts

208 months

Sunday 22nd May 2016
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hartlandcarr

Original Poster:

21 posts

96 months

Monday 23rd May 2016
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It gets worse. I've not tried to start it since then, but it's booked into the garage for Wednesday.

However the cobra alarm started beeping continuously (beep, beep beep) this morning as it was sat on the drive. Nobody was near the car. It’s not a loud siren beep, but loud enough to be annoying for us and our neighbours and to stop people walking by.

If I open any door, the beeping stops. But it starts again as soon as the door is closed. The button on the fob doesn’t do anything, and the ignition is dead. The red alarm LED is lit constantly.

Does this indicate a problem with the car battery? It's not had any battery problems before, but maybe whatever calamity caused the breakdown is now draining the battery?

Are there any ways to work around the alarm problem that don't require leaving the car door open - that being the only way to silence it right now?

hartlandcarr

Original Poster:

21 posts

96 months

Monday 23rd May 2016
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It seems that the alarm issue was caused by flat battery: 4.5V registered on the multimeter, which is past redemption according to some sources and time to buy a new battery. However I jump started it successfully from the Skoda and it charged back up to 12+ volts after idling fast for 15 minutes. Phew.

However I noticed that the radiator fans came on as soon as I hooked up the Skoda battery to jump start. That’s with ignition off and engine stone cold on the 944. This suggests either the fan relay or the temperature switch have an issue. I guess it was the fans running that caused the battery to run flat in the first place. But how could that possibly be related to the engine issues I described in my original post above? That switch/relay are surely only involved in fan operation. Could it be a symptom of some wider issue? I can’t imagine what. Maybe it was pure coincidence and I really do have several independent things failing all at once all of a sudden, however unlikely that may be.

I do note that immediately preceding the original engine problem in my top post, I had noticed the coolant temperature creeping up as a I sat at the lights. I have no idea if the fan had kicked in or not, but one would only expect the temperature to have been climbing if it had *not* been running. But maybe it just hadn't kicked in *yet* at that point.

For now I have physically removed the fan relay (big silver thing at the back of the fuse box) to prevent the fans from running and killing the battery as it sits in my drive. Obviously this is only a temporary solution. The tests to figure out what is broken on Clarks Garage are not easy for me to conduct since I can't really get at the switch.

Edited by hartlandcarr on Monday 23 May 16:20

sparta6

3,697 posts

100 months

Monday 23rd May 2016
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rip the alarm out. Doubtful anyone will want to steal the car in its current state

sparta6

3,697 posts

100 months

Monday 23rd May 2016
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and get it to a specialist garage asap

FraMac

785 posts

217 months

Monday 23rd May 2016
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Thought I'd posted this looks like not. My 968 had an intermittent running problem. Auto elec diagnosed a corroded fuse box. Sorted no prob. Prior to that had two duff alarms removed which made no odds.

GC8

19,910 posts

190 months

Friday 27th May 2016
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FPR

FraMac

785 posts

217 months

Friday 27th May 2016
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GC8 said:
FPR
Would make sense.

blade7

11,311 posts

216 months

Friday 27th May 2016
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FraMac said:
GC8 said:
FPR
Would make sense.
As would removing one injectors electrical connection to confirm it...

GC8

19,910 posts

190 months

Friday 27th May 2016
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There's a guide for that on Clark's garage isn't there?

blade7

11,311 posts

216 months

Friday 27th May 2016
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GC8 said:
There's a guide for that on Clark's garage isn't there?
There is, it worked for me 4 or 5 years ago.

williamp

19,256 posts

273 months

Friday 27th May 2016
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How about the ole' relay? I used to carry a spare and be ready to swap.

A battery going flat will give off unusual electrical issues on any car, so its a good idea to change one and try to work out what is draining the battery. Alarm/immobiliser is a good starting point. Most older systems are awful to the wiring.

sim16v

2,177 posts

201 months

Sunday 5th June 2016
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As mentioned, possible weak battery can throw up various faults.

The poor running and fan faults also suggest a faulty temperature sensor.

Too much fuel causing poor running, fans constantly on?

tony986

1 posts

66 months

Wednesday 31st October 2018
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Hartlandcar..............suffering same issue and getting nowhere. Did you get it sorted and if so what was it. Help, before it take a chainsaw to the bloody thing! cheers

edh

3,498 posts

269 months

Wednesday 31st October 2018
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tony986 said:
Hartlandcar..............suffering same issue and getting nowhere. Did you get it sorted and if so what was it. Help, before it take a chainsaw to the bloody thing! cheers
What condition are the plugs in?

A failure of the DME engine temp sensor ( £15 part) can cause it to run very rich and fail to idle when hot.



poo at Paul's

14,147 posts

175 months

Thursday 1st November 2018
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tony986 said:
Hartlandcar..............suffering same issue and getting nowhere. Did you get it sorted and if so what was it. Help, before it take a chainsaw to the bloody thing! cheers
Fuel pressure regulator was mine. Easy fix with new part.
Ran mint on minute, next was jack rabitting and rough, ran like st! Diaphram in the regulator had gone. If you can get the part, (new unit), it's quick to sort.

DME issues normally mean car wont start at all.