Replacing Radiators 996tt

Replacing Radiators 996tt

Author
Discussion

turbosv

Original Poster:

62 posts

182 months

Monday 28th June 2010
quotequote all
Is there a step by step guide available for replacing the Radiators on a 996tt (MY 2002)
Thanks.

Chipchap

2,588 posts

197 months

Monday 28th June 2010
quotequote all
1] Call up Independant specialist to book appointment

2] Drive to Indy & drop car off

3] Return to Indy and pay for job

4] Drive of happy knowing that it's been done correctly, with no airlocks or leaks.


A

EvoSlayer

1,952 posts

185 months

Monday 28th June 2010
quotequote all
1 - Get spanners out. 2 - Do it yourself. 3- Be happy that the jobs been done properly. 4 - Spend the 7-800 quid you've saved on beer and women.... happy days smile

Sunnysidebb

1,373 posts

167 months

Monday 28th June 2010
quotequote all
EvoSlayer said:
1 - Get spanners out. 2 - Do it yourself. 3- Be happy that the jobs been done properly. 4 - Spend the 7-800 quid you've saved on beer and women.... happy days smile
+1

1. Good fun
2. Feel good
3. Absolutely
4 7-800 Quid for "She who must be obeyed" to spent on Shoes. And you know what they say. A happy wife means peace.lol
Frank.

guy pritchard

19 posts

180 months

Tuesday 29th June 2010
quotequote all
front bumper off and a bit of a fiddle but not beyond a competent diy mechanic - ac gas and coolant bleed critical areas

g

turbosv

Original Poster:

62 posts

182 months

Tuesday 29th June 2010
quotequote all
Chipchap]1 said:
Call up Independant specialist to book appointment

2] Drive to Indy & drop car off

3] Return to Indy and pay for job

4] Drive of happy knowing that it's been done correctly, with no airlocks or leaks.


A
Cant drive the car because of the leaking radiator, quite a lot of coolant dripping while parked up, probably pour out if the car was moving.

turbosv

Original Poster:

62 posts

182 months

Tuesday 29th June 2010
quotequote all
EvoSlayer said:
1 - Get spanners out. 2 - Do it yourself. 3- Be happy that the jobs been done properly. 4 - Spend the 7-800 quid you've saved on beer and women.... happy days smile
Evoslayer
I used your post from Nov 2009 to remove the the Bummper, (excellent instructions with pictures) and you were going to follow it up with instructions for replacing the radiators, did you do one?
Thanks

speed8

5,004 posts

273 months

Tuesday 29th June 2010
quotequote all
Not a hard job, just a bit tight in places like getting the hoses back in the clips on the centre rad. I took mine down to the local Indy for bleeding as they do it under a vacuum and the computer opens a valve. I've heard you can get the same results by raising the back and blipping the throttle to 4k rpm but I didn't want any future hassle.

Mr Freefall

2,323 posts

258 months

Tuesday 29th June 2010
quotequote all
guy pritchard said:
- ac gas and coolant bleed critical areas

g
You dont need to take the AC rads off, you hang them up with Zip tie's to the chassis and you dont need to bleed them

Only reason OPC do this, or some Indy,s is its quicker for them and they get to charge you for an AC re-gas, and dryer unit replacement.

Once the bumper is off, remove all plastic, and then you have to remove all the pipes from the inner wheel arch area,. The just drop the hanger the rad sits in and the side rads come off.

DO get new o-rings for the pipes (3 pipes on each rad = 3 o'rings) before you reinstall, or just get new pipes while you are there incase your old only are showing signs of wear.

Make sure you refill with Porsche Anti-freeze if your car has it, not the stuff from halfwitts.

Mr F

turbosv

Original Poster:

62 posts

182 months

Tuesday 29th June 2010
quotequote all
Mr Freefall said:
guy pritchard said:
- ac gas and coolant bleed critical areas

g
You dont need to take the AC rads off, you hang them up with Zip tie's to the chassis and you dont need to bleed them

Only reason OPC do this, or some Indy,s is its quicker for them and they get to charge you for an AC re-gas, and dryer unit replacement.

Once the bumper is off, remove all plastic, and then you have to remove all the pipes from the inner wheel arch area,. The just drop the hanger the rad sits in and the side rads come off.

DO get new o-rings for the pipes (3 pipes on each rad = 3 o'rings) before you reinstall, or just get new pipes while you are there incase your old only are showing signs of wear.

Make sure you refill with Porsche Anti-freeze if your car has it, not the stuff from halfwitts.

Mr F
Thanks Mr Freefall
Where is the bleed valve to empty the radiator before removing it.

turbosv

Original Poster:

62 posts

182 months

Tuesday 29th June 2010
quotequote all
What sort of price are we looking at for the o/s Radiator?

Mr Freefall

2,323 posts

258 months

Tuesday 29th June 2010
quotequote all
turbosv said:
Mr Freefall said:
guy pritchard said:
- ac gas and coolant bleed critical areas

g
You dont need to take the AC rads off, you hang them up with Zip tie's to the chassis and you dont need to bleed them

Only reason OPC do this, or some Indy,s is its quicker for them and they get to charge you for an AC re-gas, and dryer unit replacement.

Once the bumper is off, remove all plastic, and then you have to remove all the pipes from the inner wheel arch area,. The just drop the hanger the rad sits in and the side rads come off.

DO get new o-rings for the pipes (3 pipes on each rad = 3 o'rings) before you reinstall, or just get new pipes while you are there incase your old only are showing signs of wear.

Make sure you refill with Porsche Anti-freeze if your car has it, not the stuff from halfwitts.

Mr F
Thanks Mr Freefall
Where is the bleed valve to empty the radiator before removing it.
£251 from Porscha-parts, plus delivery.

There is no air bleed for the rads,. Undo bottom pipe, have a bucket ready to catch the fluid. You have to re-bleed the whole system from the back of the car. There is a little black tab with a metal lifting springy thing on your coolant enpansion tank (Bleed Valve). You will need to open this upwards, then take the coolant pressure cap off (blue one) fill up with fluid, then start the car, then quickly top up the fluid till it doesnt need anymore as the fluid it pushed to the front rads. Then check the temp of the rads as the car gets hotter, blipping the throttle ebery now and again to make sure there are no air locks. Make sure you keep the expansion tank topped up at ALL TIMES, do not let this run dry or down!

Two side rads and bleed took me 7 hours to do. 6 ltrs of Porsche antifreeze, 6 new pipes, new circlips/jubilee clips.

Really, once you have the bumper off, you just do one side at a time, pragmatically. Ohh, also, if one side has gone, the other wont be far off, and while you have the whole system down, you might as well look at the centre one too.

Not a plesent job, but new rads and bits will cost £800 and 7 hours of your time.

While you are at it, fit some of the black wire mesh over the intake area of your bumper from the inside, will help with rotting leaves this autum. £50 halfwits but some time from you, or design911 do a kit for £150, but I dont know what this is like.

Have fun, and scrapped knuckels wink

Mr F


Edited by Mr Freefall on Tuesday 29th June 14:03

Sunnysidebb

1,373 posts

167 months

Tuesday 29th June 2010
quotequote all
+1 Mr F
Thats how I did mine.
Frank

EvoSlayer

1,952 posts

185 months

Tuesday 29th June 2010
quotequote all
turbosv said:
EvoSlayer said:
1 - Get spanners out. 2 - Do it yourself. 3- Be happy that the jobs been done properly. 4 - Spend the 7-800 quid you've saved on beer and women.... happy days smile
Evoslayer
I used your post from Nov 2009 to remove the the Bummper, (excellent instructions with pictures) and you were going to follow it up with instructions for replacing the radiators, did you do one?
Thanks
Sorry, not managed to do a detailed write up on this one yet, just follow Mr F's instructions and you won't go far wrong. As he says it's just a case of systematically removing bits of bracketry until you can get the radiators out. Only thing to add really is that when I did mine I completely removed all of the brackets and treated them with Dinitrol corrosion protection along with the bottom edges of the new radiators.

turbosv

Original Poster:

62 posts

182 months

Tuesday 29th June 2010
quotequote all
Thanks to all for the replies, esp. Mr Freefall and Evoslayer.