Johns cerbera rebuild and upgrade

Johns cerbera rebuild and upgrade

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Discussion

pb450

1,302 posts

160 months

Sunday 9th August 2015
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Can't see your last 2 pics John. Not sure if it's just me but screen says they're no longer available.

Engineer1949

Original Poster:

1,423 posts

144 months

Thursday 10th September 2015
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been at it again and got the glass out off the body ready for the mods although a little way in the future.

john

DSCN1823 by Brundall Motorsport, on Flickr

DSCN1822 by Brundall Motorsport, on Flickr


Gazzab

21,090 posts

282 months

Thursday 10th September 2015
quotequote all
Looking good. Can you hurry up and get it done :-)

OutlawFlat4

697 posts

147 months

Thursday 10th September 2015
quotequote all
Gazzab said:
Looking good. Can you hurry up and get it done :-)
.....and then sell it to meeeee!!!

julian64

14,317 posts

254 months

Friday 11th September 2015
quotequote all
What sort of welder are you using on those joints.

You seem to avoid the splatter that comes with mig, and they look too beefy to be tig, are you stick welding?

Quinny

15,814 posts

266 months

Friday 11th September 2015
quotequote all
julian64 said:
What sort of welder are you using on those joints.

You seem to avoid the splatter that comes with mig, and they look too beefy to be tig, are you stick welding?
You can avoid lots of spatter, by using the correct gas mix, and using anti spatter spraysmile

julian64

14,317 posts

254 months

Friday 11th September 2015
quotequote all
Quinny said:
julian64 said:
What sort of welder are you using on those joints.

You seem to avoid the splatter that comes with mig, and they look too beefy to be tig, are you stick welding?
You can avoid lots of spatter, by using the correct gas mix, and using anti spatter spraysmile
YOOUUUU could, I can't smile

Engineer1949

Original Poster:

1,423 posts

144 months

Friday 11th September 2015
quotequote all
The welder is a kempi mig using precision wound mild steel wire with a 20% mix sheild gas

John

Engineer1949

Original Poster:

1,423 posts

144 months

Friday 11th September 2015
quotequote all
The welder is a kempi mig using precision wound mild steel wire with a 20% mix shield gas

John

Edited by Engineer1949 on Saturday 12th September 08:28

Engineer1949

Original Poster:

1,423 posts

144 months

Monday 14th September 2015
quotequote all
cerbera week this week started today on the remaining major job to the chassis the nearside rear shock mounting got it all fabricated and fully welded plus fully welded all the suspension mounts for that corner with all there gussets in place and welded also fully welded the nearside shock mounting do the same job on the suspension mounts etc. tomorrow.

john

DSCN1841 by Brundall Motorsport, on Flickr

DSCN1842 by Brundall Motorsport, on Flickr

DSCN1843 by Brundall Motorsport, on Flickr

DSCN1844 by Brundall Motorsport, on Flickr

DSCN1845 by Brundall Motorsport, on Flickr

DSCN1846 by Brundall Motorsport, on Flickr


Engineer1949

Original Poster:

1,423 posts

144 months

Tuesday 6th October 2015
quotequote all
back on the cerb this week tough day today sorting the start of the wishbone construction, lots of turning for spacers etc.plus working out angles for cutting the tube to match perfectly to the rod end bosses etc. so made some good progress, second side will be much easier now the leg work is nearly done.

john

IMG_0973 by Brundall Motorsport, on Flickr

IMG_0974 by Brundall Motorsport, on Flickr



IMG_0975 by Brundall Motorsport, on Flickr

IMG_0976 by Brundall Motorsport, on Flickr



Edited by Engineer1949 on Tuesday 6th October 20:22

Engineer1949

Original Poster:

1,423 posts

144 months

Wednesday 7th October 2015
quotequote all
another day on the suspension mill, got the top a arm completed, fabricated the start of the bottom shock mount, lots of work on the lathe with fiddly bushes spacers etc. for the various mounts, made two of everything so offside should go quicker, stripped it all down for the full tig welding.just as an aside anyone in the district wants to have a look at the car as it proceeds just haul on by kettles always on.

john

DSCN1872 by Brundall Motorsport, on Flickr

DSCN1873 by Brundall Motorsport, on Flickr

DSCN1874 by Brundall Motorsport, on Flickr

DSCN1875 by Brundall Motorsport, on Flickr

DSCN1876 by Brundall Motorsport, on Flickr

DSCN1877 by Brundall Motorsport, on Flickr

DSCN1878 by Brundall Motorsport, on Flickr

Edited by Engineer1949 on Wednesday 7th October 21:19


Edited by Engineer1949 on Wednesday 7th October 21:21

jammy_basturd

29,778 posts

212 months

Wednesday 7th October 2015
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I have a huge amount of respect for people who can fabricate such things!

dom9

8,068 posts

209 months

Thursday 8th October 2015
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Engineer1949 said:
...just as an aside anyone in the district wants to have a look at the car as it proceeds just haul on by kettles always on.
Makes me wish I was still up in Norfolk - Keep up the good work!

Engineer1949

Original Poster:

1,423 posts

144 months

Friday 9th October 2015
quotequote all
first set off a arms finished got the arb mount done today fully welded all the joints started making the jigs so they can be repeated also turned the bottom ball joint housing for the next set off side front.

john

DSCN1886 by Brundall Motorsport, on Flickr

DSCN1884 by Brundall Motorsport, on Flickr

DSCN1883 by Brundall Motorsport, on Flickr

DSCN1882 by Brundall Motorsport, on Flickr

DSCN1880 by Brundall Motorsport, on Flickr

DSCN1879 by Brundall Motorsport, on Flickr


JWzed

185 posts

125 months

Friday 9th October 2015
quotequote all
That's really neat welding John. Great work.
Looking forward to the next series of reports and pictures.clapbowthumbup

portzi

2,296 posts

175 months

Sunday 11th October 2015
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JWzed said:
That's really neat welding John. Great work.
Looking forward to the next series of reports and pictures.clapbowthumbup
Yes very clever, by the looks of the welds you have tacked it with MIG first, then used tig to get a good penetration weld rather than just laying on top with the MIG

Engineer1949

Original Poster:

1,423 posts

144 months

Tuesday 13th October 2015
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got some more done today after job on an old gottwald crane turned up the spacers for the rod ends just one to do then on with the tubes etc. plus motor for the power steering has turned up more to play with.


john

DSCN1889 by Brundall Motorsport, on Flickr

DSCN1890 by Brundall Motorsport, on Flickr

DSCN1891 by Brundall Motorsport, on Flickr

phazed

21,844 posts

204 months

Tuesday 13th October 2015
quotequote all
Very, very impressive John.

I almost feel like a journey to see it in the flesh!

You are to engineering what we are to dreaming thumbup

Engineer1949

Original Poster:

1,423 posts

144 months

Saturday 17th October 2015
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not quite so much accomplished this week had to fit another engine into my old 200 disco which i have upgraded to a 300 seems a lot better, so managed to complete the a arms for the off side front apart from welding in the shock mount but another milestone completed, also took delivery off the tillet carbon seat and mounts which is very nice so i can build the mounts into the chassis.

john

DSCN1892 by Brundall Motorsport, on Flickr

DSCN1893 by Brundall Motorsport, on Flickr

DSCN1894 by Brundall Motorsport, on Flickr

DSCN1895 by Brundall Motorsport, on Flickr

DSCN1896 by Brundall Motorsport, on Flickr

DSCN1897 by Brundall Motorsport, on Flickr

DSCN1898 by Brundall Motorsport, on Flickr

DSCN1900 by Brundall Motorsport, on Flickr

DSCN1899 by Brundall Motorsport, on Flickr