The rebuild begins......again.

The rebuild begins......again.

Author
Discussion

Malam

719 posts

204 months

Thursday 23rd July 2009
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Nice and white, love it. Excellent work, that's going to be one lovely Cerbera when it's finished biggrin

977

448 posts

185 months

Thursday 23rd July 2009
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VPower said:
Mark

I'm only up the road in Dorking and could with a bit of notice borrow the small HIAB and some slings from work.

On the other hand, one of ten to help hand lift sounds like a photo opportunity not to miss!

Can you handle the parking for 10 Cerbs? smile
Steve
I'm in Dorking too. =) Gotta love the giant cock on the rounderbout, if you see a Paris Blue Chim with SP6 lighting falling off the road just trying to get to the shops, that'll be me!

If you need a hand I'd be happy to help too, or just a bit of company and some spanner handing!

markh1

Original Poster:

2,845 posts

210 months

Thursday 23rd July 2009
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Thanks for your offer of help! The body lift is happening next Thursday and Friday. I know most people will be at work but anyone is more than welcome to pop along in the evening and have a gander at how we are getting on. PM me if you want to come along and will give you my address.

markh1

Original Poster:

2,845 posts

210 months

Friday 24th July 2009
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markh1 said:
Thanks for your offer of help! The body lift is happening next Thursday and Friday. I know most people will be at work but anyone is more than welcome to pop along in the evening and have a gander at how we are getting on. PM me if you want to come along and will give you my address.
Change of plan! The body lift is now happening on Tue and Wed. People are still welcome to come along.

plumAJP

1,149 posts

190 months

Friday 24th July 2009
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mark your using an AIR WRENCH, thats not fair, get on it the good old fashion way man.

markh1

Original Poster:

2,845 posts

210 months

Friday 24th July 2009
quotequote all
plumAJP said:
mark your using an AIR WRENCH, thats not fair, get on it the good old fashion way man.
Now would I want to do that! biggrin A decent compressor and air tools are one of my best purchases yet. They make life so much easier!

plumAJP

1,149 posts

190 months

Friday 24th July 2009
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i know im just jealous, i have a compressor but it doesnt have enough puff to power air tools, its just for my air stapler and nozzle blower. i may invest in a new compressor and air wrench

markh1

Original Poster:

2,845 posts

210 months

Monday 27th July 2009
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This is the one I bought...

http://cgi.ebay.co.uk/SIP-AIRMATE-3hp-50-Litre-V-T...

It is fairly small but has a good flow rate and is more than enough to power the air gun and ratchet.

jammy_basturd

29,778 posts

213 months

Monday 27th July 2009
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I don't know... those limp wrists meaning you have to spend all that money on air tools! :P

markh1

Original Poster:

2,845 posts

210 months

Monday 27th July 2009
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jammy_basturd said:
I don't know... those limp wrists meaning you have to spend all that money on air tools! :P
Nothing more manly than a set of air tools! biggrin

D14 AYS

3,696 posts

211 months

Monday 27th July 2009
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Hi Mark,

I could be around Tuesday or Wednesday at some point if you need a bit of muscle, PM me adress and times and I will pop over thumbup

markh1

Original Poster:

2,845 posts

210 months

Monday 27th July 2009
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D14 AYS said:
Hi Mark,

I could be around Tuesday or Wednesday at some point if you need a bit of muscle, PM me adress and times and I will pop over thumbup
Have sent you PM.

markh1

Original Poster:

2,845 posts

210 months

Thursday 30th July 2009
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Well with the very kind assistance of D14AYS (Dean) and Ridds (Matt) plus of course plasticman we got a hell of a lot done! In summary the body was lifted, initially with the engine crane and with the reasurance of Dean we hung the body from the roof of the garage.

A few things I learnt along the way were....

Make sure you take the handbrake off its mounts otherwise it will tear through the fibreglass when you jack the body up!

Make sure you empty the gearbox oil before you pull the prop shaft off!

The actual removal of the body and chassis was not that a slow job, the bit the takes the time is all the prep before like taking the interior out and removing all the body bolts.

We were originally going to pull the chassis out with the engine in situ but we decided to lift it out first. We had the luxury of being able to cut away the front of the chassis to help get it out!












When we took the engine out we discovered that my car as previously suspected, is a GT model. This explains the slightly different shock mounts. It may also mean that that the eninge internals are slightly different.




We put a piece of 2x4 into the boot and used this as a beam to lift the back of the body with the engine crane.




We then strapped the car to the roof with large ratchet straps










Plasticman and Ridds pulling the old chassis out




The diff removed and sort of cleaned




New chassis slide under the body and then the body was lowered.



This was all done on Tuesday. I will take some pictures of the work that was done yesturday.

I must say a sincere thanks to Dean, Matt and Dave it would not have been possible to do it in the time we did without their help!



Edited by markh1 on Thursday 30th July 08:25

plumAJP

1,149 posts

190 months

Thursday 30th July 2009
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WOW.

you make the body off look so easy.

I would love to hoist mine up on the garage roof joists like that and amaze my firneds.

keep the pics coming, I love reading this as soon as I get into work.

ace job mark and helpers.

FarmyardPants

4,112 posts

219 months

Thursday 30th July 2009
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Nice work fellas. You make it look very easy, just slide out the old one, in with the new, and lower the body. Maybe I'll do mine this afternoon scratchchinsmile

touching cloth

11,706 posts

240 months

Thursday 30th July 2009
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That is fantastically quick progress, well done chaps thumbup

markh1

Original Poster:

2,845 posts

210 months

Thursday 30th July 2009
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Thanks for the compliments chaps! I just noticed the time and date stamp is in the bottom right of each photo so you can see exactly how long it took to get to each stage.

mikeinsheffield

1,038 posts

186 months

Thursday 30th July 2009
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Thanks for all the pictures - great thread!
Great work guys! I must say you are making it look rather easy wink amazing what some good expert knowledge can do to help, eh?
Keep the progress reports coming!

Looking forward to seeing it on the road when you are finished Mark

LordGrover

33,546 posts

213 months

Thursday 30th July 2009
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When you've finished in the garage can I use it for six months please?
Oh yes, I'd need the tools, equipment and a fair chunk of your spare time over the same period too.
In return I'll make the tea. Sandwiches too.

JensenA

5,671 posts

231 months

Thursday 30th July 2009
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Great thread Mark - Congrats on all the work you've done, well done Mate clap