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spitfire4v8

Original Poster:

1,311 posts

50 months

[news] 
Friday 15th June 2012 quote quote all
I'm wanting a turbo to play around with. The engine is a 3.5 litre inline 6 cylinder. I need a single turbo (for logistical reasons) and I'd like to make around 500bhp eventually (440bhp to start with). I don't want lots of midrange so I'm also looking for a reliable very low pressure actuator system say around 4psi. Do they go that low and still work properly? I want to limit the midrange boost you see but bleed the actuator pressure away at higher revs.
Also has anyone tried diverting exhaust away from the turbo at low revs .. ideally i'd prefer no boost at all until about 4000rpm. I want to essentially recreate the effect of a centrifugal supercharger to some extent .. no boost lower down but ramping up exponentially or thereabouts with revs. I don't want to go down the supercharger route though for a variety of reasons.
Any help appreciated.

stevieturbo

8,373 posts

116 months

[news] 
Friday 15th June 2012 quote quote all
spitfire4v8 said:
I'm wanting a turbo to play around with. The engine is a 3.5 litre inline 6 cylinder. I need a single turbo (for logistical reasons) and I'd like to make around 500bhp eventually (440bhp to start with). I don't want lots of midrange so I'm also looking for a reliable very low pressure actuator system say around 4psi. Do they go that low and still work properly? I want to limit the midrange boost you see but bleed the actuator pressure away at higher revs.
Also has anyone tried diverting exhaust away from the turbo at low revs .. ideally i'd prefer no boost at all until about 4000rpm. I want to essentially recreate the effect of a centrifugal supercharger to some extent .. no boost lower down but ramping up exponentially or thereabouts with revs. I don't want to go down the supercharger route though for a variety of reasons.
Any help appreciated.
you looking to buy new, or second hand ?

You're only fooling yourself saying you want no boost until 4000rpm. Although 4psi will pretty much feel like no boost anyway. And there is no reason why an actuator wont work properly at that.

chuntington101

4,046 posts

105 months

[news] 
Saturday 16th June 2012 quote quote all
Have you considered a supercharger? Not a positive displacement unit but a centrifugal one. They are the ones that look like a belt driven turbo. Sounds like one would meat your requirements (little to no boost low down) better than a turbo... Just a thought smile

spitfire4v8

Original Poster:

1,311 posts

50 months

[news] 
Saturday 16th June 2012 quote quote all
Hi thanks for the replies. I don't want to go supercharged for a variety of reasons : they seem more expensive than turbos, relatively few centrifugal chargers available secondhand, the installs seem more complicated (I'm happy making exhausts and smaller mounting brackets, not happy making larger mounting plates or machining pulleys etc .. the engine is a tvr speed 6 so there's nothing off the shelf so to speak).

Evoluzione

875 posts

112 months

[news] 
Saturday 16th June 2012 quote quote all
Can you explain what you are trying to achieve? I had to re-read your post as I thought it was full of typos!

You want no boost and no low end/mid range until after 4k rpm?? Why??!! 99% of tuners/car manufacturers are striving to find more......

Fill me in I'm intrigued!

Surely the way forward is to fit a large turbo, (GT30 etc) then electronically control the boost pressure - just bleed it off (or the exhaust via the wastegate) when you don't want it.

Edited by Evoluzione on Saturday 16th June 09:43

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itiejim

1,628 posts

74 months

[news] 
Saturday 16th June 2012 quote quote all
Can't help with the spec I'm afraid Joo, but would love to hear what you're putting it in ears

ivanhoew

278 posts

110 months

[news] 
Saturday 16th June 2012 quote quote all
hello spitfire ,

yes an actuator will work down to at least 4 psi . the old metro turbo has a 3.5 to 4 psi actuator ,and the saab gt1752 has a 5.5 actuator .

if you are trying to do this cheaply ,then i would find a turbo from a diesel ,around 300 bhp. this should flow enough for around 450 to 500 bhp at least ,prob a little more. if you find one from a large capacity engine , it will have a bigger a/r turbine housing ,and this should create much less bost at lowe rpm .obviating the need for electronics .you would also benefit from a lower exhaust back pressure ,this is very good for power and economy ...low rpm responsewise ..er..not so much.

if eyeballing turboes down at the scapyard ,look for something in the 55 to 60mm inlet at the blade tips ,and the biggest turbine housing .

this is all fairly vague non specific advice,but might shed some light .

regards
robert

Evoluzione

875 posts

112 months

[news] 
Saturday 16th June 2012 quote quote all
ivanhoew said:
hello spitfire ,

yes an actuator will work down to at least 4 psi . the old metro turbo has a 3.5 to 4 psi actuator ,and the saab gt1752 has a 5.5 actuator .

if you are trying to do this cheaply ,then i would find a turbo from a diesel ,around 300 bhp. this should flow enough for around 450 to 500 bhp at least ,prob a little more. if you find one from a large capacity engine , it will have a bigger a/r turbine housing ,and this should create much less bost at lowe rpm .obviating the need for electronics .you would also benefit from a lower exhaust back pressure ,this is very good for power and economy ...low rpm responsewise ..er..not so much.

if eyeballing turboes down at the scapyard ,look for something in the 55 to 60mm inlet at the blade tips ,and the biggest turbine housing .

this is all fairly vague non specific advice,but might shed some light .

regards
robert
I would have thought a turbo from a diesel car the worst thing you could fit?

stevieturbo

8,373 posts

116 months

[news] 
Saturday 16th June 2012 quote quote all
Evoluzione said:
I would have thought a turbo from a diesel car the worst thing you could fit?
Many people do use diesel turbos.

But a 300hp turbo is a 300hp turbo regardless of what it is installed in. It isnt suddenly going to supply 500hp worth of air unless it was incredibly undersized on the diesel engine to start with

And unless you're into large trucks, 500hp turbos arent that common second hand.

IMO just buy a new unit. Precision turbos offer a huge range and you'll get a new oil journal turbo for a few hundred quid and you'll know exactly what you have and what it's capable of.
I certainly wouldnt opt for an overly large turbine housing in some strange attempt to make it laggy....is there will be no getting around the fact it will be laggy after gearchanges etc.

Something like this would put you close to your 500bhp goals, and at $600 why on earth would you even consider a second hand unit ?
It'll still only be around £600 when sourced from a UK dealer.

http://www.precisionturbo.net/turbochargers/entry-...

Or with internal w/g

http://www.precisionturbo.net/turbochargers/entry-...

But they can build/supply pretty much anything you could ever want.


ivanhoew

278 posts

110 months

[news] 
Saturday 16th June 2012 quote quote all
stevieturbo said:
Many people do use diesel turbos.

But a 300hp turbo is a 300hp turbo regardless of what it is installed in. It isnt suddenly going to supply 500hp worth of air unless it was incredibly undersized on the diesel engine to start with

And unless you're into large trucks, 500hp turbos arent that common second hand.
steve ,it doesn't work like that , the same air flow on a petrol engine makes much more power than that amount of flow in a diesel engine .. all down to energy released from the fuel .

my bike uses a t25 from a 100bhp citroen panel van ,and makes 135 bhp from 498cc. if you look at the t25 55 trim ,you can see it makes much more flow than that too.
a diesel makes around 6.6bhp/lb and a petrol around 10 bhp/lb of air .

hope that waffle makes some sort of sense wink

Evoluzione

875 posts

112 months

[news] 
Saturday 16th June 2012 quote quote all
ivanhoew said:
steve ,it doesn't work like that , the same air flow on a petrol engine makes much more power than that amount of flow in a diesel engine .. all down to energy released from the fuel .

my bike uses a t25 from a 100bhp citroen panel van ,and makes 135 bhp from 498cc. if you look at the t25 55 trim ,you can see it makes much more flow than that too.
a diesel makes around 6.6bhp/lb and a petrol around 10 bhp/lb of air .

hope that waffle makes some sort of sense wink
But you've taken a turbo from a (say) 1.7 litre engine and put it on a .5 litre high revving petrol so I would say a pretty good match (about 3 times as big), to put that theory to the one in question you would need a turbo from a 10ltr diesel.

I'm probably missing something here!

Also, I read that diesel turbos won't survive on a petrol engine due to the extra heat output. Internet bull****?

ivanhoew

278 posts

110 months

[news] 
Saturday 16th June 2012 quote quote all
Evoluzione said:
But you've taken a turbo from a (say) 1.7 litre engine and put it on a .5 litre high revving petrol so I would say a pretty good match (about 3 times as big), to put that theory to the one in question you would need a turbo from a 10ltr diesel.

I'm probably missing something here!

Also, I read that diesel turbos won't survive on a petrol engine due to the extra heat output. Internet bull****?
hi evo,

that was just to show the higher power one can get from a 100 bhp turbo from a diesel , if you look at its compressor vmap , it puts out enough flow for just about 200 bhp .thats an extreme example ,a 100 bhp diesel turbo ,having enough flow for 200 bhp on a petrol .

its not really a theory anymore , any comp map from a diesel ,you can see its capablilty straight away is around 1/3rd more when used in a petrol engine .

your right it is often said on forums that diesel turbo's are not to be used in a petrol ,perhaps by people that have not actually done it .personally i have never found a problem .i have a diesel t25 on the bike ,and a diesel holset hc3 on the tvr v8.they have been running for over 10 years with no probs .

chuntington101

4,046 posts

105 months

[news] 
Saturday 16th June 2012 quote quote all
spitfire4v8 said:
Hi thanks for the replies. I don't want to go supercharged for a variety of reasons : they seem more expensive than turbos, relatively few centrifugal chargers available secondhand, the installs seem more complicated (I'm happy making exhausts and smaller mounting brackets, not happy making larger mounting plates or machining pulleys etc .. the engine is a tvr speed 6 so there's nothing off the shelf so to speak).
I'd check the TVR forums on here. Pretty sure someone was offering a turbo kit and poss even a supercharger kit for the speed 6 engines. No point re-inventing the wheel!

Also is the engine going to be strong enough for much boost?

Chris.

dnb

3,032 posts

111 months

[news] 
Saturday 16th June 2012 quote quote all
Given who the OP is, there's every reason to re-invent the wheel wink What ECU are you thinking of? One with decent RPM vs TPS boost control tables etc would sort out everything you need regarding actuators. The rest is maths and experimenting...

Basing it on the turbos I've tinkered with when I had Imprezas, something like a TD06 might just about fit the bill - A/R is close to what you want for lousy spool, wink and it flows plenty of air...

spitfire4v8

Original Poster:

1,311 posts

50 months

[news] 
Saturday 16th June 2012 quote quote all
Hi all. many thanks for the interesting replies so far.
I don't want any (or very little) midrange boost because the sp6 engine I'm boosting isn't the strongest base to start from. I'm looking to limit the cylinder pressures to the same 310lb.ft it's making at peak normally aspirated, but holding that 310lb.ft all the way to the limiter .. that way I'm not asking the combustion volume to cope with any more stress than it's under already. It looks like some people have got what I'm trying to explain already so thankyou for that smile
A slow spooling, laggy low boost turbo is exactly what I'm after, but realise it's exactly what 99.999% of other people aren't after..

Evoluzione

875 posts

112 months

[news] 
Saturday 16th June 2012 quote quote all
ivanhoew said:
hi evo,

that was just to show the higher power one can get from a 100 bhp turbo from a diesel , if you look at its compressor vmap , it puts out enough flow for just about 200 bhp .thats an extreme example ,a 100 bhp diesel turbo ,having enough flow for 200 bhp on a petrol .

its not really a theory anymore , any comp map from a diesel ,you can see its capablilty straight away is around 1/3rd more when used in a petrol engine .

your right it is often said on forums that diesel turbo's are not to be used in a petrol ,perhaps by people that have not actually done it .personally i have never found a problem .i have a diesel t25 on the bike ,and a diesel holset hc3 on the tvr v8.they have been running for over 10 years with no probs .
Thanks for your answer, I understand where you are coming from. Have you done much work on your huge flow bench yet?

stevieturbo

8,373 posts

116 months

[news] 
Saturday 16th June 2012 quote quote all
spitfire4v8 said:
A slow spooling, laggy low boost turbo is exactly what I'm after, but realise it's exactly what 99.999% of other people aren't after..
May as well not bother then. As every time you change gear it will still be horrible and laggy giving an almost useless power band and making it pointless turbocharging it in the first place.

There's just no point even doing it if you're going to do it so badly as it will just make it horrible to drive.

spitfire4v8

Original Poster:

1,311 posts

50 months

[news] 
Saturday 16th June 2012 quote quote all
dnb said:
Given who the OP is, there's every reason to re-invent the wheel wink What ECU are you thinking of? One with decent RPM vs TPS boost control tables etc would sort out everything you need regarding actuators. The rest is maths and experimenting...

Basing it on the turbos I've tinkered with when I had Imprezas, something like a TD06 might just about fit the bill - A/R is close to what you want for lousy spool, wink and it flows plenty of air...
Hi Dave. The Growl wasn't the same without you tinkering with the VEMS winksmile

We have an Emerald in the car anyway. What I'd like (thoughts in my head) is a solonoid wastegate really I suppose. I want to be able to divert the exhaust gas away until such time as I need it, then I want to modulate that to hold around 310lb.ft or thereabouts up the rest of the rev range. If the engine can take more in tests then we'll go for more .. but I'm conscious of not overdoing things. All we need short term is 430bhp, and we're starting with 380! How hard can it be ?
Off boost it will still be a peppy normally aspirated, normal compression 3.6 so still got some poke off boost .. but I want the boost to come in sloooooowly.

Evoluzione

875 posts

112 months

[news] 
Saturday 16th June 2012 quote quote all
Why not fix the weakness and do it properly? What are the weaknesses?

A couple of other ideas spring to mind, run a turbo from three cylinders or if there is room underneath at the back of the car then mount it there fed by the exhaust - it's been done before with (apparently) great success.

spitfire4v8

Original Poster:

1,311 posts

50 months

[news] 
Saturday 16th June 2012 quote quote all
A rear mounted turbo is an option we've considered. As it is it will be going in the passenger footwell as that's conveniently adjacent where the manifolds finish in the engine bay.
The weaknesses are long spindly crank, weak rods, weak pistons, weak head gasket .. etc etc .. basically to do it properly will cost a fortune .. but the car is very competitive already but we're giving away 60bhp to the fast cars at the end of the straights.
All I need is 50-60bhp at the top end of the rev range, we don't need it anywhere else as the car is fine elsewhere already .. it's only on the long straights where we're having the problems .. hence a specific set of requests for our particular car. I'd like the whole project to come in at under 2k if possible.
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