N/A Sufficient Exhaust Size/Diameter

N/A Sufficient Exhaust Size/Diameter

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Discussion

f0xy

Original Poster:

155 posts

190 months

Thursday 21st July 2016
quotequote all
Hoping someone may be able to give a second opinion on this setup, as to whether the exhaust sizing is sufficient based on the engine.

The current setup consists of: 3.0L 6 Cylinder, 10.2:1 Compression, 244/9.7mm Intake Cam, 228/9mm Exhaust Cam, Single Plenum + TB, Equal Length Exhaust Manifolds which feed into a Single 2.5" to the back. Running on standalone this made 265hp/260lbft.

This is going to change to: 3.0L 6 Cylinder, 10.6:1 Compression, 252/10.3mm Intake Cam, 244/10.2mm Exhaust Cam, 45mm ITB, Same Equal Length Exhaust Manifolds.....

Is the 2.5" system going to be enough for the changes... or more so what are the suggested N/A limits/restrictions for a 2.5" system? Its a relatively simple task to increase the size of the system if required... but if its not required I won't bother.

Cheers

Inline__engine

195 posts

136 months

Friday 22nd July 2016
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ive seen 6cyl engines make just over 300bhp on a 2.5" system without cats or much muffling. a 3" may make an extra 5-10 hp or so i wouldnt count on more than that if at all. if you have cats, resonators and mufflers then a 3" system is probably going to be more beneficial as these components in the 3" size will probably introduce less back pressure than the smaller equivalents. if you preserve the exhaust tuned lengths the only downside to a 3" may be a little more noise and cost to change.

your engine sounds like a M5x engine with schrick cams, possibly the jenvey ITB? i presume its street car? in which case id lean towards keeping what you have until youve rolling roaded it after the mods

on youtube there is an "Engine Masters" episode 9 with a 600hp ish V8 they compare two engines 2x2.5" and 2x3" piping. since you are roughly half the hp through 1 pipe you can draw some decent conclusions from it

Edited by Inline__engine on Friday 22 July 03:34


Edited by Inline__engine on Friday 22 July 03:35

E-bmw

9,217 posts

152 months

Friday 22nd July 2016
quotequote all
FordPrefect56 said:
Sorry to hijack this thread slightly, just a quickie.

I have just read the link & at the bottom it implies that if changes are done to the exhaust a recal (I assume remap) would be beneficial.

My 328 was remapped a couple of years ago, since I have gone for BBTB & an M3 full system exhaust.

I never had the car re-mapped again after these thinking that the MAF would effectively re-calibrate the system to take account of the changes.

Would it be beneficial to have the mapping re-visited again, and are there significant gains to be made afterwards again?

f0xy

Original Poster:

155 posts

190 months

Friday 22nd July 2016
quotequote all
Inline__engine said:
ive seen 6cyl engines make just over 300bhp on a 2.5" system without cats or much muffling. a 3" may make an extra 5-10 hp or so i wouldnt count on more than that if at all. if you have cats, resonators and mufflers then a 3" system is probably going to be more beneficial as these components in the 3" size will probably introduce less back pressure than the smaller equivalents. if you preserve the exhaust tuned lengths the only downside to a 3" may be a little more noise and cost to change.

your engine sounds like a M5x engine with schrick cams, possibly the jenvey ITB? i presume its street car? in which case id lean towards keeping what you have until youve rolling roaded it after the mods

on youtube there is an "Engine Masters" episode 9 with a 600hp ish V8 they compare two engines 2x2.5" and 2x3" piping. since you are roughly half the hp through 1 pipe you can draw some decent conclusions from it

Edited by Inline__engine on Friday 22 July 03:34


Edited by Inline__engine on Friday 22 July 03:35
Thanks for the detailed reply. Yep, its an M5x based engine (combining M50/2/4) and yes 45mm Jenveys. It is not a street car, track only. There are no cats, its simply a 2.5" system with two silencers. I will probably change the collector for the two banks to 3" (from 2.5") and go from there. It will be having dyno time either way and map changed accordingly.

E-bmw said:
Sorry to hijack this thread slightly, just a quickie.

I have just read the link & at the bottom it implies that if changes are done to the exhaust a recal (I assume remap) would be beneficial.

My 328 was remapped a couple of years ago, since I have gone for BBTB & an M3 full system exhaust.

I never had the car re-mapped again after these thinking that the MAF would effectively re-calibrate the system to take account of the changes.

Would it be beneficial to have the mapping re-visited again, and are there significant gains to be made afterwards again?
I don't think you would notice any significant difference - when I first ran the above 3.0 engine in original spec, it ran 250hp/250lbft on a VERY mildly tweaked standard ECU, the MAF did most of the compensation as it has enough range to make up for the increased displacement (in your case bigger throttle body etc). When I ditched the MAF and moved to MAP on standalone, and properly mapped it, the figures went straight up to 265hp/260lbft

Ive

211 posts

169 months

Monday 25th July 2016
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for 250HP, 2.5" is plenty. If you run hotter cams and higher revs stretching the engine into the 280 to 300HP regime, I'd consider 3".
Noise, specifically low frequency noise, will increase a fair bit if you use a absorption muffler.

f0xy

Original Poster:

155 posts

190 months

Tuesday 13th September 2016
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I remained with the 2.5" to see what the result was - mapped this weekend and came out with a healthy 290hp/265lbft. It was still making power at 7300rpm but we can't really rev it any higher with the standard M54 crank. I think 3" would be beneficial if it would rev to say 8k, but with the current setup I think 2.5" has worked as expected.

Krikkit

26,527 posts

181 months

Tuesday 13th September 2016
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Inline__engine said:
I love how much a drama they make about losing 3% power and torque on their most restrictive/ridiculous exhaust setup! Oh no!

KiaDiseasel

83 posts

91 months

Tuesday 13th September 2016
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f0xy said:
I remained with the 2.5" to see what the result was - mapped this weekend and came out with a healthy 290hp/265lbft. It was still making power at 7300rpm but we can't really rev it any higher with the standard M54 crank. I think 3" would be beneficial if it would rev to say 8k, but with the current setup I think 2.5" has worked as expected.
The only caveat I'd add is that 265 ft lbs or 88 ft lbs per litre is stretching credulity a tad for an engine in that spec with a low CR but of course nearly all rolling roads read high to keep the punters happy so I'd suggest 84 ft lbs per litre is more par for the course and adjusting all the figures pro rata that would put the power to 275/280 bhp. That seems quite reasonable for a 2.5" system with probably only a minor bhp restriction.

f0xy

Original Poster:

155 posts

190 months

Tuesday 13th September 2016
quotequote all
We're only comparing from previous builds to be honest (all on the same RR), and numbers really mean nothing, its all about how it drives.

I don't think the cost of a 3" system for a few HP in this RPM range is worth it at all - it would be a different matter if it could rev higher or had bigger/hotter cams. These builds were simply to see what was possible with BMW only internals, i.e nothing aftermarket. The slight bump in CR was noticed when mapping as we could get a few more degrees timing in there vs the previous engine at the same points.

Its all an unknown really considering most people just go out and pay silly money for a ropey high mile M3 engine. Here are a couple of the runs vs old on top of each other from part way through mapping.




Edited by f0xy on Tuesday 13th September 21:45

KiaDiseasel

83 posts

91 months

Wednesday 14th September 2016
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It's got a lovely torque curve. Nice and flat, no major glitches, pulls down to low rpm well.

hoffman900

23 posts

98 months

Sunday 18th September 2016
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3" is much too big for that power level. Some of you may have seen this before, but these engines:

310ci V8, 595bhp, shifting at 8000rpm are using a single 3" tailpipe out the back:

Exhaust specs (4-2-1):
(Primary)
1.63" x 8"
1.75" x 10"
(secondary)
2" x 12-14"
Collector:
2.25" choke
3" collector
Tailpipe:
each 3" pipe collects into a single 3" pipe. Just after the Y, there is an A/R chamber ( http://www.crateinsider.com/tech-articles/using-an...

When built this way, there was no loss in peak power over the dual pipes and transient response / acceleration (has to be measured on an inertia engine dyno) was faster.

The exhaust fabricator/builder has NASCAR, NHRA, World of Outlaws, IMSA, and many other series championships to his name.

Mustang:
https://www.youtube.com/watch?v=t28GFX6H2tA
Camaro:
https://www.youtube.com/watch?v=HH8IPGwOLMg

All the Corvettes and Cobra in front of both are big block cars. The same shop preps the Camaro as well.


Edited by hoffman900 on Sunday 18th September 17:21