What Engine for 500BHP

What Engine for 500BHP

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Discussion

turbonutter

Original Poster:

496 posts

209 months

Sunday 11th December 2011
quotequote all
Liquid Knight said:
EFA

hehe

You need some quality time alone with the car so you can get to know her again and the characteristics of the new platform. The last thing we want is for you to hit boost and hit a car that was five hundred Yards away a second ago.

Last thing I want to do is hit anything eek
Car will be mapped on low boost for me to bed it in for 1000miles - that should give me time to get used to the car again with a modest 300BHP, then it will go back for a full power map after which who knows what power it will have... Then it can go for a test day. Blyton park is good as there is nothing to hit unless you get it very very wrong

Liquid Knight

15,754 posts

184 months

Sunday 11th December 2011
quotequote all
That's called "doing a Will". hehe

If you remember what he did to his Audi at Malory Park a few years ago. wink

CDP

7,465 posts

255 months

Sunday 11th December 2011
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As far as I can tell this is probably the best way of doing big power reliably on the cheap:

http://www.partsworldperformance.com/#&panel1-...

There are a lot of FWD US cars so you may be able to get a gearbox.

turbonutter

Original Poster:

496 posts

209 months

Sunday 11th December 2011
quotequote all
Liquid Knight said:
That's called "doing a Will". hehe

If you remember what he did to his Audi at Malory Park a few years ago. wink
That would be this minor ding http://www.youtube.com/watch?v=0Ob9r1pQuHo

Miss ed your edit of my previous post - very subtle change clap


Liquid Knight

15,754 posts

184 months

Sunday 11th December 2011
quotequote all
That's Bambi. Back on the road soon. wink

turbonutter

Original Poster:

496 posts

209 months

Monday 12th December 2011
quotequote all
Some progress today - got all of the engine parts back from cleaning, and dropped the heads in for grinding the valves - All parts now at home & I can start painting & then the rebuild.

Parts came back looking like new from the aqua blasting.




magooagain

10,031 posts

171 months

Tuesday 13th December 2011
quotequote all
I have just read the thread from the start. Well done Turbonutter excellent work. You must be very proud.

turbonutter

Original Poster:

496 posts

209 months

Wednesday 14th December 2011
quotequote all
When I sent the parts for cleaning I forgot to remove the oil way plugs, so have spent an hour today washing out the oil ways at least i am sure they are 100% clean now...

Most of the parts are painted now in black and gold - just no photos of the heads (black) as its too foggy in the shed as they have only just been painted.






Just got to let the paint go hard then I can start the rebuild.... Got some DIY to do tomorrow so thats at least 1 day drying time wink

Gompo

4,415 posts

259 months

Wednesday 14th December 2011
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That gold looks great!

turbonutter

Original Poster:

496 posts

209 months

Wednesday 14th December 2011
quotequote all
The gold does look good....goes well with the black.

Fog now cleared in the shed, so here are the heads.



turbonutter

Original Poster:

496 posts

209 months

Sunday 18th December 2011
quotequote all
Started on the engine build,
Assembled the crank into the block, but the bearing clearances for the main & big ends is more than i wanted, so I have ordered some thicker grade shells. Hopefully those will be here this week....

Built up the heads today - well 99% built, of course one of the valve stem seals was the wrong size typicalfrown





So thats me at a dead end with the engine - waiting for spares... so I might go back to the car its self tomorrow..

OlberJ

14,101 posts

234 months

Sunday 18th December 2011
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Can't beat a freshly refurbed engine thumbup Sets the car off perfectly.

Schmeeky

4,192 posts

218 months

Monday 26th December 2011
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Just stumbled on this thread, and having read it top to toe, what a great project!

The Alfa engine was exactly the right choice, and looks wonderful even though it's not quite complete yet..

The whole car is going to look absolutely fantastic, very very special indeed. Top work TN! thumbup

turbonutter

Original Poster:

496 posts

209 months

Tuesday 3rd January 2012
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OK Christmas is over & the bearings for the engine finally arrived & this time the clearances came out OK, so on with the build, bottom end put together & I managed to find a carbide tip and holder for the lathe, so i managed to put a groove in the liners to help hold things in position.....



That done the pistons were installed using an ARP tapered ring compressor - great piece of kit I must say, just put the tool on the liner and one quick push and the piston is in...



Then The heads were fitted, using spesso racing gaskets & the cam timing set - just one or two bits left, then it can be mated to the gearbox & have the turbo etc mounted, so i can easily do some of the piping & heat shielding...





Before I can get on with the engine though, I have spotted a problem with the rear suspension from some work that was done by the previous owner, so might have to sort that out next...

Edited by turbonutter on Tuesday 3rd January 23:02

Schmeeky

4,192 posts

218 months

Tuesday 3rd January 2012
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cloud9 Pure TechnoPorn...

turbonutter

Original Poster:

496 posts

209 months

Wednesday 11th January 2012
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Starting to assemble the engine and box out of the car at the moment, ready to finish off some bits and pieces while access is easy...



Got so far but need to wait for some parts from the anodisers before doing some more....




dom9

8,091 posts

210 months

Thursday 12th January 2012
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Engine looks great! Keep up the good work!

mickrick

3,700 posts

174 months

Thursday 12th January 2012
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Looking forward to seeing those headers with some Zircotec on them. wink

turbonutter

Original Poster:

496 posts

209 months

Friday 20th January 2012
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A bit more progress with the car.....

Brakes installed & brake lines made and fitted..

New fans on the radiator & radiators installed - Cooling pipes finished and cooling system tested.

engine assembled on stand & some pipes finalised while easy to get at , couple more small jobs on the car then the engine can go in.....








turbonutter

Original Poster:

496 posts

209 months

Friday 3rd February 2012
quotequote all
Just about time for me to head off back to work again (I have to fund this car somehow), so here's a quick update.
The engine is now in the car & all of the fuel system connected and tested, cooling system complete and tested, oil piping complete, engine wiring complete. Gearbox oil cooler and pump 90% done... So if I had a couple more days I could do the final install on the exhaust & to odd other small job & the engine could be tested, but I dont have the time to do that now, so it will have to wait until the end of Aprilfrown

Still a long list of small jobs to do, but it looks like it will be on the road in the summersmilesmile