My Type 9 gearbox

Author
Discussion

Spleeble

Original Poster:

333 posts

203 months

Tuesday 28th October 2008
quotequote all
I have a Duratec on throttle bodies bolted to a standard Type 9 box. I’m wondering if the box is going to be ok with the 180bhp being put through it and if the box does go what should I do, rebuild it or replace it with something more robust?

Cheers for you opinions smile

GavinPearson

5,715 posts

252 months

Tuesday 28th October 2008
quotequote all
180 bhp is not going to be a problem for this gearbox.

It can cope with torquey 2.9 Sierra 4x4s and so you are hardly going to be taxing it.

Spleeble

Original Poster:

333 posts

203 months

Wednesday 29th October 2008
quotequote all
Cheers for that. I was speaking to Burton Power and they were saying that they have heard about them letting go which started to worry me a bit.

Zad

12,704 posts

237 months

Wednesday 29th October 2008
quotequote all
2.9 XR4x4s were MT75 weren't they? Still, the same applies, it'll be fine with that sort of power.

Justin S

3,642 posts

262 months

Wednesday 29th October 2008
quotequote all
Its not just the power but revs too, The type nine will do the job but for how long? I would look also for a box with better ratios( 1st is a waste of time).Mates Duratec westie had a closer ratio'd BGH box with a larger bearing inside somewhere to take the strain.Cost about £600 but a recon box with better ratios which is stronger, means one less thing to think about.

Snake the Sniper

2,544 posts

202 months

Wednesday 29th October 2008
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I wouldn't worry too much. Although the power is above what the 'box will take in a big heavy car, in a small light one (fury?) you'll get wheel spin instead. Having said that, the uprated BGH internals wouldn't be a bad bet.

GavinPearson

5,715 posts

252 months

Wednesday 29th October 2008
quotequote all
Zad said:
2.9 XR4x4s were MT75 weren't they? Still, the same applies, it'll be fine with that sort of power.
Yes, they were, but my 2.9 uses a Type 9 as the ratios are closer. Longevity hasn't been an issue for me.

Mr2Mike

20,143 posts

256 months

Wednesday 29th October 2008
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GavinPearson said:
180 bhp is not going to be a problem for this gearbox.

It can cope with torquey 2.9 Sierra 4x4s and so you are hardly going to be taxing it.
The V6 Type 9 boxes were designed to cope with the extra torque with larger, better supported bearings than the standard Type 9.

That Daddy

18,962 posts

222 months

Wednesday 29th October 2008
quotequote all
In the v6 models they are from they are prone to layshaft bearing collapse,bearings are on the small side rolleyes 5th gear makes the box run harder than 4th gear if your lucky this box lasts reasonably well if your not they fail prematurely(not one of Fords beat RWD boxes)but in a light car i cant see you having any problems.

taz turbo

655 posts

251 months

Wednesday 29th October 2008
quotequote all
I'm running a type 9.... 260+Hp 270+Lb/Ft torque with a 6 paddle clutch in a 1100Kg car, no problems (yet!) I also spoke with Burton's, one of their chaps has a vast experience with these boxes on cologne V6, his experiences is start dropping the clutch with fairly high revs and you WILL burst open the main casing.

I do quite fancy swapping to a T5 but the bellhousing is silly money.

Regards,

Chris.

CTE

1,488 posts

241 months

Thursday 30th October 2008
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My TVRS1 has the original type 9 and I fitted a V6 Ford Cosworth Scorpio engine with a few minor mods, which makes 224bhp, and 243lbft of torques. The car weighs 980kgs and has been running for 3 years and many trackdays, without any issues. If I am honest it makes a bit more noise in 4ththan I remember (but then its under a lot more strain), but there`s bugger all sound insulation so its hard to judge. If it does let go one day I think I will go for an uprated type 9 rather than all the hassle fitting the T5.

GavinPearson

5,715 posts

252 months

Thursday 30th October 2008
quotequote all
CTE said:
My TVRS1 has the original type 9 and I fitted a V6 Ford Cosworth Scorpio engine with a few minor mods, which makes 224bhp, and 243lbft of torques. The car weighs 980kgs and has been running for 3 years and many trackdays, without any issues. If I am honest it makes a bit more noise in 4ththan I remember (but then its under a lot more strain), but there`s bugger all sound insulation so its hard to judge. If it does let go one day I think I will go for an uprated type 9 rather than all the hassle fitting the T5.
The good news is that the 2005 to current 4.0L Mustang uses a T5 so the bellhousing is matched to the Cologne engine, however the clutch is hydraulic so if you wanted to go that route you would need to fit a master cylinder.

Spleeble

Original Poster:

333 posts

203 months

Thursday 30th October 2008
quotequote all
I'll just see how it goes then and hope that I don’t have any problems. Quaife does a Type 9 replacement box that’s called the “Quaife 5-speed synchro in-line RWD 'H' Pattern gearbox”. It looks quite smart, it only weighs 30kg, has the same overall dimensions as the Type 9 and it’s rated at 375bhp. If I have some problems I might see about getting one of these rather then rebuilding the Type 9 or fitting a heavy T5, it is a bit pricey though.

Mr2Mike

20,143 posts

256 months

Thursday 30th October 2008
quotequote all
BGH Geartech do uprated Type 9 boxes, and also supply them with different ratios as 1st is often far too low and gives a huge gap to second.

Edited by Mr2Mike on Wednesday 5th November 14:47

ss1turbo.com

23 posts

214 months

Sunday 2nd November 2008
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It's a case of how long it will survive - that's all.

Mine had 140bhp/140lbft going through it (4-pot Type 9) for about 90k with no problems. I upped the power/torque to the 180/190 mark and 10k later its starting to while a bit and rattle in neutral.

The "2.8i" box has bigger layshaft bearings which helps things, but 170/180bhp is about the limit for any sort of lonegivity. Trouble is, a s/h box will probably already have 100k on it..

The BGH one is about as good as you'll get (without remortgaging the house to Quaiffe).

I'm going with an MT75 (2.3 Scorpio) on mine (2.0 Zetec turbo) as these boxes will take about 250bhp/lbft all day long. With a Duratec, though, you're stumped on bellhousings (unless its a ST170 lump, in which case its a Zetec...). You could try an MT75c - a bellhousing-less version of the MT75 which takes Type 9 bellhousings..

Spleeble

Original Poster:

333 posts

203 months

Monday 3rd November 2008
quotequote all
I have a proper Duratec, not a re-badged Zetec. I have looked at the BGH site and they seem very cost effective. The T5 is going to be strong but I’m bit worried about extra weight. The MT75 would be nice but it’s a bit tricky trying to find one without an integral bellhousing. I will see how it goes but will start to make plans for when my Type 9 starts to whine and rattle.

OJ

13,964 posts

229 months

Tuesday 4th November 2008
quotequote all
Spleeble said:
I'll just see how it goes then and hope that I don’t have any problems. Quaife does a Type 9 replacement box that’s called the “Quaife 5-speed synchro in-line RWD 'H' Pattern gearbox”. It looks quite smart, it only weighs 30kg, has the same overall dimensions as the Type 9 and it’s rated at 375bhp. If I have some problems I might see about getting one of these rather then rebuilding the Type 9 or fitting a heavy T5, it is a bit pricey though.
If its the one I'm thinking of the Quaife Box has improved ratios (i.e. long first). Its a good improvement for the track, but a bit of a pain for driving around the paddock, which I would assume translates into crap driveability.

You shouldn't have too many problems with the spec you're talking about, but if you're driving it hard or racing it expect the synchros in 3rd and 4th to not last forever. A few running paddle clutches in my series have had the casings blow, but otherwise Synchros are the only issue i've experienced.

There are several ways to attempt improving this situation, the most reliable I've heard so far is to have coated steel baulk rings. McMillan Motorsport sell these but they're not cheap.

I've got Quaife straight cut internals on my box with standard synchros, as has another driver, and neither of us has had a problem, although its a lower power output than your describing.

Spleeble

Original Poster:

333 posts

203 months

Tuesday 4th November 2008
quotequote all
OJ said:
Spleeble said:
I'll just see how it goes then and hope that I don’t have any problems. Quaife does a Type 9 replacement box that’s called the “Quaife 5-speed synchro in-line RWD 'H' Pattern gearbox”. It looks quite smart, it only weighs 30kg, has the same overall dimensions as the Type 9 and it’s rated at 375bhp. If I have some problems I might see about getting one of these rather then rebuilding the Type 9 or fitting a heavy T5, it is a bit pricey though.
If its the one I'm thinking of the Quaife Box has improved ratios (i.e. long first). Its a good improvement for the track, but a bit of a pain for driving around the paddock, which I would assume translates into crap driveability.

You shouldn't have too many problems with the spec you're talking about, but if you're driving it hard or racing it expect the synchros in 3rd and 4th to not last forever. A few running paddle clutches in my series have had the casings blow, but otherwise Synchros are the only issue i've experienced.

There are several ways to attempt improving this situation, the most reliable I've heard so far is to have coated steel baulk rings. McMillan Motorsport sell these but they're not cheap.

I've got Quaife straight cut internals on my box with standard synchros, as has another driver, and neither of us has had a problem, although its a lower power output than your describing.
Are the straight cut gears noisy? As my car is going to be used on the road I don’t want too much noise.

GavinPearson

5,715 posts

252 months

Tuesday 4th November 2008
quotequote all
Spleeble said:
OJ said:
Spleeble said:
I'll just see how it goes then and hope that I don’t have any problems. Quaife does a Type 9 replacement box that’s called the “Quaife 5-speed synchro in-line RWD 'H' Pattern gearbox”. It looks quite smart, it only weighs 30kg, has the same overall dimensions as the Type 9 and it’s rated at 375bhp. If I have some problems I might see about getting one of these rather then rebuilding the Type 9 or fitting a heavy T5, it is a bit pricey though.
If its the one I'm thinking of the Quaife Box has improved ratios (i.e. long first). Its a good improvement for the track, but a bit of a pain for driving around the paddock, which I would assume translates into crap driveability.

You shouldn't have too many problems with the spec you're talking about, but if you're driving it hard or racing it expect the synchros in 3rd and 4th to not last forever. A few running paddle clutches in my series have had the casings blow, but otherwise Synchros are the only issue i've experienced.

There are several ways to attempt improving this situation, the most reliable I've heard so far is to have coated steel baulk rings. McMillan Motorsport sell these but they're not cheap.

I've got Quaife straight cut internals on my box with standard synchros, as has another driver, and neither of us has had a problem, although its a lower power output than your describing.
Are the straight cut gears noisy? As my car is going to be used on the road I don’t want too much noise.
Noisy doesn't even begin to describe the situation.

Straight cut gears are great for track cars, lousy for road cars.

BB-Q

1,697 posts

211 months

Wednesday 5th November 2008
quotequote all
I was under the impression that the Type 9 and T5 bolt patterns were the same? I'm not a Ford man, by the way (although I have a Cosworth T5 on the back of my Volvo engine)