Help Please BMW Z3 Rear disks problem

Help Please BMW Z3 Rear disks problem

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Discussion

jimmybobby

Original Poster:

348 posts

106 months

Friday 26th June 2015
quotequote all
Hi

I am trying to change the rear disks on my Z3. They are not playing ball. I removed the calliper and carrier as well as the screw holding the disk to the hub.
However the disk would not come free and looked like it had never been replaced which is not a surprise as the car has relatively low mileage.

I have applied wd40 to try loosen things up and tried whacking it with a rubber mallet as well. It now will spin on the hub as you can put the car in gear and then rotate the disk but it still will not come off. If I give it a relatively decent whack it will move away from the hub around 2-3cms on one side but will not come free.


What am I missing here? Its really really odd. It feels almost like its on a spring.

Any help or advice much appreciated.

bmwdriver86

67 posts

148 months

Friday 26th June 2015
quotequote all
If this is like other BMW cars of that era E39, E46, E36, you will need to retract the handbrake shoes which use the centre of the hub of the disc.

If they are the original discs I'm assuming they will have a considerably lip which will prevent removal, I'm assuming you can pull the disc forward a few millimetres until they catch.

The process should be easily found via a Google search

Thanks

John

TheEnd

15,370 posts

188 months

Friday 26th June 2015
quotequote all
There are handbrake shoes inside, and these are probably caught on an inner lip.

Have a read through this-
http://www.pelicanparts.com/BMW/techarticles/E36-E...

You might be able to screw in the brass expander and that might get the shoes in a little more, or if that doesn't work, you'll need to look on the back side of the splashguard.




In the middle of each shoe is a spring loaded bolt with an allen head.
The rear of this is a T which pokes through the splashguard and with a quarter turn, locks in place



That's them in the middle.

If you can get to where they poke out and give them a quarter turn, they'll fall though the splashguard, allow the shoes to move more and hopefully the disk will pull off.

Brute strength can just tear them through the splashguard as it is only thin metal, but they are awkward to replace.

jimmybobby

Original Poster:

348 posts

106 months

Friday 26th June 2015
quotequote all
Fantastic. Sounds like the problem and solution. Who knew they would be such little sts to remove.

Many Thanks


jimmybobby

Original Poster:

348 posts

106 months

Monday 29th June 2015
quotequote all
Ahh well have to admit defeat and give it to the pros. I simply cannot get the rear disks off.

mark.c

1,090 posts

180 months

Monday 29th June 2015
quotequote all
Before you throw in the towel, did you back off the cables inside the car?

jimmybobby

Original Poster:

348 posts

106 months

Monday 29th June 2015
quotequote all
mark.c said:
Before you throw in the towel, did you back off the cables inside the car?
Que??

Handbrake off. Disk freed up. Removed caliper and carrier. Turned little pins behind splashguard which promptly fell into the whole assembly. Managed to pull the disk far out enough that I could see the little wheel as in above pictures but could not figure out how to turn it or which way. Just not able to get enough torque on it.

Jakg

3,463 posts

168 months

Monday 29th June 2015
quotequote all
AFAIK the Z3 has the same or virtually identical rear brakes to a Rover 75 / MG ZT.

I replaced the rear discs on my ZT last weekend and came across a similar problem - one disc was being a right pain to remove.

I backed off the adjusters on the handbrake shoes through the holes in the hub for the wheel bolts but even then it was tough. I just backed it off, then kept rotating the disc and tapping with a hammer to loosen.

Having replaced my handbrake shoes the next weekend (I changed the disc to find I had a knackered handbrake shoe, which of course I didn't have spare!), I wouldn't recommend removing the retaining pins - but you've done it now so nevermind!

The handbrake on the Rover 75 / MG ZT is well known for being terrible and adjustment is quite common - to slacken the shoes you need to wind the adjuster in. The direction you need to turn it is "down" on my car, however on ZT / 75s at least it seems to be random down to how they were manufactured - some cars have both pointing the same way, others dont. If you adjust it one way and the disc stops moving - then you've probably adjusted it out to the disc. Wind it back in the other way and it will slacken off.

I hope some of this makes sense!

jimmybobby

Original Poster:

348 posts

106 months

Tuesday 30th June 2015
quotequote all
Jakg said:
AFAIK the Z3 has the same or virtually identical rear brakes to a Rover 75 / MG ZT.

I replaced the rear discs on my ZT last weekend and came across a similar problem - one disc was being a right pain to remove.

I backed off the adjusters on the handbrake shoes through the holes in the hub for the wheel bolts but even then it was tough. I just backed it off, then kept rotating the disc and tapping with a hammer to loosen.

Having replaced my handbrake shoes the next weekend (I changed the disc to find I had a knackered handbrake shoe, which of course I didn't have spare!), I wouldn't recommend removing the retaining pins - but you've done it now so nevermind!

The handbrake on the Rover 75 / MG ZT is well known for being terrible and adjustment is quite common - to slacken the shoes you need to wind the adjuster in. The direction you need to turn it is "down" on my car, however on ZT / 75s at least it seems to be random down to how they were manufactured - some cars have both pointing the same way, others dont. If you adjust it one way and the disc stops moving - then you've probably adjusted it out to the disc. Wind it back in the other way and it will slacken off.

I hope some of this makes sense!
Thanks

At this point the wheel has been on and off about 5 times so I have had enough it goes to my mechanic tomorrow and he can do it.

mark.c

1,090 posts

180 months

Tuesday 30th June 2015
quotequote all
jimmybobby said:
mark.c said:
Before you throw in the towel, did you back off the cables inside the car?
Que??

Handbrake off. Disk freed up. Removed caliper and carrier. Turned little pins behind splashguard which promptly fell into the whole assembly. Managed to pull the disk far out enough that I could see the little wheel as in above pictures but could not figure out how to turn it or which way. Just not able to get enough torque on it.
Part of the process of getting these right is adjusting the cables by the hand brake lever inside the car. Before I start I always back off these cables (the cable is threaded with a locknut on it) to ensure no tension however slight is being put on the handbrake shoes, on some cars, especially ones with corroded adjusters at the back end, this is enough to hold the disc on as you describe.
There really is no need to turn the pins on the backplate, all that does is allow the whole assembly to fall inside the disc out of alignment making matters worse.