E60 Gearbox dying?

E60 Gearbox dying?

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Discussion

Darko92

Original Poster:

283 posts

112 months

Tuesday 25th August 2015
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Hi all,

So I have an E60 525D Auto (LCI) and im not sure if im just noticing this now or its just started now, but the gearbox jerks slightly from 2nd to 3rd and 1st to 2nd. Generally, at cruising speeds its perfectly fine but in town, in traffic, the gearbox seems to jump up and down the gears. I thought it may be my heavy foot causing it to happen, but lately i've felt it drop a gear when it doesnt need to or change up when it doesnt need to in town.

Naturally, I'm starting to worry - Does this mean I have a big big bill coming up soon for the gearbox?

The jerk isn't something catastrophic, I just feel it a little when I'm going from 1st to 3rd, then the car is fine.

I've done that Throttle adaptation reset, but I'm convinced it's a placebo effect as it hasn't changed anything. The car has recently had an oil service and a check-over by a bmw specialist and nothing was found. No errors on iDrive and generally the car drives fine. The gearbox has always been a "tad" jerky but I have a heavy foot so it does explain that but recently I've been noticing these jerks a little more..


Do I panic?

mark.c

1,090 posts

181 months

Tuesday 25th August 2015
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You don't say anything about mileage but my first port of call would be a gearbox oil and filter change. Having just gone through a valve block rebuild on an E39 auto box and seeing the cr@p that came out of it I would really recomend it.

Darko92

Original Poster:

283 posts

112 months

Tuesday 25th August 2015
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It's at 80,000 miles atm.

I've also just noticed the jerk is only in 2nd to 3rd.

bigdom

2,087 posts

146 months

Tuesday 25th August 2015
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It doesn't sound like it's dying, although an oil change won't do any harm. I find this box quite jerky in normal used compared to the new 8 speed box. I've just had the oil changed in my 535d tourer at 82k.

BMW say sealed for life, ZF say change every 60-80k miles. Oil spec is 10 years/100,000 miles.

I had a 7 Series box fully rebuilt a couple of years ago, that included valve unit and torque converter. The torque converter will give a jumpy feel, almost like kangarooing/tramping feeling on it's way out, these tend to go first. As Mark mentioned, the oil deteriorates, once this happens the seals are prone to hardening. Over time bits wear in the valve body, if i remember correctly, there's just one of the valves which causes issues, this is replaced with an oversized modified/stronger part.

philmots

4,632 posts

261 months

Tuesday 25th August 2015
quotequote all
Echo comments re changing the oil, it makes a huge difference.

Are you sure it's not leaking oil? The sumps warp causing a leak but as the whole underside of the box is covered with a big felty/absorbant tray you're not likely to notice till you get some pretty obvious symptoms.

That again is a common problem, service kits are widely available but I'd recommend genuine ZF, this includes a new sump and oil etc to do the whole job in one hit.

Outside chance.. Tyre pressures can make a difference too if they're out across axles.


b4gga83

285 posts

180 months

Wednesday 26th August 2015
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https://youtu.be/5X89sLmBj-s

Look into this too, known as the "guibo" or universal joint.

kev b

2,715 posts

167 months

Wednesday 26th August 2015
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I agree that an oil change would be a good idea, also IIRC there were software updates for jerkiness on this box, which is different to the 530/535 unit.

Sump

5,484 posts

168 months

Wednesday 26th August 2015
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6hp26, solenoids failing. Too common.

£450 fitted.

Darko92

Original Poster:

283 posts

112 months

Wednesday 26th August 2015
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Thanks for all the comments, it seems a software update is the first port of call - If it doesn't work then I guess an oil change will need to be done.
Can anyone comment on a good garage in London that will be trusted to take this on? And if so, how much am I looking at for it?

The car also seems to be a bit more thirsty too recently, not sure why. It had it's oil service last week so I'm puzzled.


The "jerking" isn't that bad, it's more like a little shove when it goes from 2nd up to 3rd, then its fine. Its nothing that makes you go "OMG sh*t" just a nudge when it shifts up. On lower revs I think ive figured out the problem, I tend to have a heavy foot and I think when theres a short burst of empty road I accelerate and then let go to slow down, causing the revs to jump about abit.

I hope its nothing too catastrophic.

Sump

5,484 posts

168 months

Wednesday 26th August 2015
quotequote all
Change the oil then, Your symptoms are mixed. Bumps are down to valve body wearing out. Mixed revs is usually early torque converter failure signs. Oil change should fix this issue.

Oil is £40 for Millermatic ATF DM.

Filter is around £85 for Meyle.

Labour is between 60 and 90 mins. If the pan has the older smaller Torx bolts on the pan expect labour to be extended 30 mins.

Any specialist or tranny rebuilder can do this job. It's easy.


Gruber

6,313 posts

215 months

Wednesday 26th August 2015
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We had the gearbox on Mrs G's e61 serviced a few months back. It wasn't cheap but it made a huge difference to the smoothness of the changes. Ours was on 110k miles at the time and clearly overdue the work.

Whereabouts in London are you OP? We tend to use GSF Motorworks in Battersea.

philmots

4,632 posts

261 months

Wednesday 26th August 2015
quotequote all
A software update won't solve a problem that's only recently become apparent! That's the last thing I'd be doing to fix this problem. Oil change should really help here, and you need to confirm its not lost a few litres of fluid that's been absorbed by the undertray!

Once it's working right I'd recommend an update, i and mine done along with the full car.. it changed mine for the better, mainly stopped it been so keen to kick down and the cold running warm up 'slip' was reduced.

Darko92

Original Poster:

283 posts

112 months

Wednesday 26th August 2015
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I think I'll do an oil change then - I saw a few lots of kits on eBay for around £130. A local BMW specialist quoted me in excess of £600 for this job??? Surely that can't be right?

I'm based in North London but can travel for a good job

Tonberry

2,088 posts

193 months

Wednesday 26th August 2015
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Thankfully your mileage is so low it isn't too late to catch the problem.

Oil and filter change.

Every 60k.

Gruber

6,313 posts

215 months

Wednesday 26th August 2015
quotequote all
Darko92 said:
A local BMW specialist quoted me in excess of £600 for this job??? Surely that can't be right?
That sounds about right. It's the parts (incl plastic sump pan thingy) plus the litres and litres of ATF that bump the price up, especially if the garage sticks to the recommended stuff.

When I got ours done, the "service pack" was £280 plus vodka and tonic plus a couple of hours labour.

philmots

4,632 posts

261 months

Wednesday 26th August 2015
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http://www.incarmotorfactors.co.uk/en/0088-transmi...

Buy this, I think this is the box that the LCI 525d has.. You best double check.

Shouldn't be anymore than an hours labour although it needs to be done from cold so the car needs to be at the garage night before really.

dom9

8,091 posts

210 months

Thursday 27th August 2015
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Gruber said:
Darko92 said:
A local BMW specialist quoted me in excess of £600 for this job??? Surely that can't be right?
That sounds about right. It's the parts (incl plastic sump pan thingy) plus the litres and litres of ATF that bump the price up, especially if the garage sticks to the recommended stuff.

When I got ours done, the "service pack" was £280 plus vodka and tonic plus a couple of hours labour.
Had mine done by a ZF specialist for £320 all in, the other week. Genuine parts etc. Was down on the South Coast(ish) though.

I now have the 'momentary loss of drive' thing happening though so it looks like I need a torque converter frown

Darko92

Original Poster:

283 posts

112 months

Thursday 27th August 2015
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Given that I do 20k miles per annum, and the car is already on 80k or so - Im thinking to avoid the problem and change cars. Ive been offered a W204 C220 CDI As a direct swap with much lower miles.

If I keep my car, Ill probably go down the route of changing the oil. Hopefully it wont cost me an arm and a leg

E65Ross

35,118 posts

213 months

Thursday 27th August 2015
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Could be the rubber dampers inside the gearbox. Went on my E65 and I got thudding on downshifts, especially in kickdown.

Replaced them, with new oil and filter and also replaced quite a few internals for around £700 and it came back like a new gearbox.

turbobloke

104,074 posts

261 months

Thursday 27th August 2015
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Darko92 said:
Thanks for all the comments, it seems a software update is the first port of call - If it doesn't work then I guess an oil change will need to be done.
Can anyone comment on a good garage in London that will be trusted to take this on? And if so, how much am I looking at for it?

The car also seems to be a bit more thirsty too recently, not sure why. It had it's oil service last week so I'm puzzled.

I hope its nothing too catastrophic.
Based on experience I'd go along with the idea of changing the oil and the donut (guibo). I've had this done on two cars and it transformed the gear change smoothness. In the case of one of them it turned out there had been a slow leak - plastic not fantastic - which suddenly got worse, resulting in failsafe cutting in and me diverting to the local BMW specialist asafp. I had thought at the time that this may have resulted in slightly worse fuel consumption beforehand but it could have been coincidence.