E38 service and repair guide?

E38 service and repair guide?

Author
Discussion

richyb

Original Poster:

4,615 posts

211 months

Sunday 12th October 2008
quotequote all
Hello all, I've recently acquired a bargain barge 740i and I am planning to do a fair bit of maintainence on it myself but I am a bit stuck for finding detailed manuals. Now Haynes was my first stop but they do do one for the E38 (or any 7 series from what I saw) so I have been looking elsewhere. Found this (bottom of page) http://www.johnsmodelcars.co.uk/acatalog/Manuals.h... but at £75 its a bit pricey. Anyone know of any good alternatives? Have seen cd based manuals on ebay which I assume are BMW mechanic issue ones that have been copied but I find these a bit hard to follow. Anyone help appreciated.

EDIT- There are used copies of his on amazon for £50 odd but thats still a fair bit.

Edited by richyb on Sunday 12th October 14:28

sparks87

12,738 posts

214 months

Sunday 12th October 2008
quotequote all
Sorry I can't help you, but how are you getting on with the 740? I remember the thread about it, lovely car.

richyb

Original Poster:

4,615 posts

211 months

Sunday 12th October 2008
quotequote all
sparks87 said:
Sorry I can't help you, but how are you getting on with the 740? I remember the thread about it, lovely car.
Really well actually. Clocked up about 250 miles in it so far. Had a nice long motorway run down to Kent and back which, despite a few playful moments, returned 32mpg. Very surprising. Like most guys I'll be pretty excitably for a few months with my new toy so I am planning a few bits - renewing the pads and fluid, oil change, filters and plugs etc. Hence looking about for manuals. Only problem I have encountered was when I refilled my washer fluid when I got to nearly full I had some leak out from under the car, not from me spilling it so I may have a crack somewhere. Going to investigate soon. Thanks for asking, highly recommend it one if you ever are in the market for a barge.

Egbert Nobacon

2,835 posts

244 months

Sunday 12th October 2008
quotequote all
Its also worth changing the auto box fluid/filter and getting the gearbox software updated.

Had it done on my 740 after purchase and it made a big difference.

Very underestimated cars IMHO and the fuel economy is surprisingly good.

I got the TIS and EPC discs from ebay and find they are quite good.




Edited by Egbert Nobacon on Sunday 12th October 19:34

richyb

Original Poster:

4,615 posts

211 months

Sunday 12th October 2008
quotequote all
Egbert Nobacon said:
Its also worth changing the auto box fluid/filter and getting the gearbox software updated.

Had it done on my 740 after purchase and it made a big difference.

Very underestimated cars IMHO and the fuel economy is surprisingly good.

I got the TIS and EPC discs from ebay and find they are quite good.
Will the software definately be outdated? Mines a V plate. What sort of price would a auto boxfluid and filter change and software update be?

The discs are in really good nick so I am going to leave them but will replace the pads with some new ones. I have used mintex several times before and have been happy with them. Anyone heard differently? Going to do the fluid at the same time and also fuel/air/oil/micro filters. got a recommendation form the opie thread on oil so going to get some fresh stuff in there.

MrVelox

2,974 posts

188 months

Monday 13th October 2008
quotequote all
The Bentley manual is much more in-depth than the TIS CDs on eBay.

At the age of your car I would consider replacing the cooling system, especially the rad and expansion tank if they are original. Ticking time bombs they are.

A S P

543 posts

206 months

Monday 13th October 2008
quotequote all
Isn't there an E38 specific forum?

Search there for 'E38 manual' and you'll bound to find someone's posting a PDF of the actual BMW workshop guide.

richyb

Original Poster:

4,615 posts

211 months

Monday 13th October 2008
quotequote all
A S P said:
Isn't there an E38 specific forum?

Search there for 'E38 manual' and you'll bound to find someone's posting a PDF of the actual BMW workshop guide.
I did use the search facility but as anyone who uses it will vouch it is a bit hit and miss.

richyb

Original Poster:

4,615 posts

211 months

Monday 13th October 2008
quotequote all
MrVelox said:
The Bentley manual is much more in-depth than the TIS CDs on eBay.

At the age of your car I would consider replacing the cooling system, especially the rad and expansion tank if they are original. Ticking time bombs they are.
Yeah I know the cooling systems are a bit iffy on the E38. The radiator, expansion tank and some of the couplings are supposed to susceptable to cracking so I am going to bear it in mind. I've checked it over myself and no sign on any leaking or white water marks at present. A radiator and expansion tank will be about £150 then fitting and coolant. I am going to replace the viscous fan at some point too as thats known as a failure point. A fairly simple job to do from what I've seen and should only be about £50 odd for the whole coupling. A fairly long list of what I want to do over the next six months!

MrVelox

2,974 posts

188 months

Monday 13th October 2008
quotequote all
20 pounds worth of special tools, a screwdriver and some 10mm spanners and you can swap the expansion tank and rad yourself. Since your car has a Vanos engine, you should do the e-stat and hoses as well. TBH, you should do the water pump, and while you're at it yank the intake manifold, change the valley pan and put a new oil separator on the back of the intake and change the intake manifold seals. All common failures, might as well do it all while you're at it.

Oh, and "prone to cracking" means the upper rad hose snaps off the rad and the car pisses out the contents of the cooling system in a matter of seconds.

E38s are lovely, they are monsters to maintain. I've driven one for.. hell, 13+ years and the same one for closing in on 12 years... you ought to see how quickly the heat in FL can eat a Behr rad.. 14 months is my record!

richyb

Original Poster:

4,615 posts

211 months

Monday 13th October 2008
quotequote all
MrVelox said:
20 pounds worth of special tools, a screwdriver and some 10mm spanners and you can swap the expansion tank and rad yourself. Since your car has a Vanos engine, you should do the e-stat and hoses as well. TBH, you should do the water pump, and while you're at it yank the intake manifold, change the valley pan and put a new oil separator on the back of the intake and change the intake manifold seals. All common failures, might as well do it all while you're at it.
Thats a fairly hefty 'while you're at it' list!!! I will look into the radiator and expansion tank renewal. How long a job would it be? For as pro mechanic say, 1 hour and a half? Not that I'm a pro obviously but I can base it around that.

monthefish

20,443 posts

232 months

Monday 13th October 2008
quotequote all
richyb said:
The discs are in really good nick so I am going to leave them but will replace the pads with some new ones. I have used mintex several times before and have been happy with them. Anyone heard differently?
Mintex are great. And some cheap deals to be had on e-bay.thumbup


richyb said:
Egbert Nobacon said:
Its also worth changing the auto box fluid/filter and getting the gearbox software updated.

Had it done on my 740 after purchase and it made a big difference.

Very underestimated cars IMHO and the fuel economy is surprisingly good.

I got the TIS and EPC discs from ebay and find they are quite good.
Will the software definately be outdated? Mines a V plate. What sort of price would a auto boxfluid and filter change and software update be?
ears
How much did you pay Egbert? (and where did you go for it)


Alternatively, you could go for a full gearbox service at ZF Germany

monthefish

20,443 posts

232 months

Monday 13th October 2008
quotequote all
You’ll probably find all you need to know here

Also, the guys over at 7 series register (http://the7seriesregister.co.uk/) are very helpful on all things 7 series.

Another useful link: http://www.meeknet.co.uk/e38/

Egbert Nobacon

2,835 posts

244 months

Monday 13th October 2008
quotequote all
richyb said:
Egbert Nobacon said:
Its also worth changing the auto box fluid/filter and getting the gearbox software updated.

Had it done on my 740 after purchase and it made a big difference.

Very underestimated cars IMHO and the fuel economy is surprisingly good.

I got the TIS and EPC discs from ebay and find they are quite good.
Will the software definately be outdated? Mines a V plate. What sort of price would a auto boxfluid and filter change and software update be?
Probably. Mine is a 99 and the software was the original factory instal. BMW had issued a number of updates since then for my model of E38.


A specialist with diagnostics can check the date of current software for you.

richyb

Original Poster:

4,615 posts

211 months

Monday 13th October 2008
quotequote all
MrVelox said:
20 pounds worth of special tools, a screwdriver and some 10mm spanners and you can swap the expansion tank and rad yourself. Since your car has a Vanos engine, you should do the e-stat and hoses as well. TBH, you should do the water pump, and while you're at it yank the intake manifold, change the valley pan and put a new oil separator on the back of the intake and change the intake manifold seals. All common failures, might as well do it all while you're at it.

Oh, and "prone to cracking" means the upper rad hose snaps off the rad and the car pisses out the contents of the cooling system in a matter of seconds.

E38s are lovely, they are monsters to maintain. I've driven one for.. hell, 13+ years and the same one for closing in on 12 years... you ought to see how quickly the heat in FL can eat a Behr rad.. 14 months is my record!
Just a bit of an update. I was going through some SH and founda print out of a diagnostic report in the service history and found a few interesting bits I'd missed before. Lots o oil/insp1 &2s listed on it and dates/odos but the interesting bits are new radiator and water pump @ 85k (now at 120k), new thermostat @ 96k, renew fuel tank @ 99k (not exactly sure what this means but it sounds like the whole fuel tank was replaced?), steering rods X2 @ 97k and Drag link X2 FRONT @ 108k (no idea what this is0. Hopefully this covers a few from your list!

sniff diesel

13,107 posts

213 months

Monday 13th October 2008
quotequote all
richyb said:
renew fuel tank @ 99k (not exactly sure what this means but it sounds like the whole fuel tank was replaced?)
My 325i E36 had a new tank, on the E36 the rear brake pipes run over the tank necessitating the tank to be removed. If they found a damaged or rusted tank it would have made sense to replace it then to save on labour in the future, or it could have been drilled by a fuel thief.

richyb

Original Poster:

4,615 posts

211 months

Monday 13th October 2008
quotequote all
sniff diesel said:
richyb said:
renew fuel tank @ 99k (not exactly sure what this means but it sounds like the whole fuel tank was replaced?)
My 325i E36 had a new tank, on the E36 the rear brake pipes run over the tank necessitating the tank to be removed. If they found a damaged or rusted tank it would have made sense to replace it then to save on labour in the future, or it could have been drilled by a fuel thief.
I see. No history relating to it apart from this diagnostic report. Does the OBC contain all this data? I'll go get a recent one if it does.

Egbert Nobacon

2,835 posts

244 months

Monday 13th October 2008
quotequote all
richyb said:
MrVelox said:
20 pounds worth of special tools, a screwdriver and some 10mm spanners and you can swap the expansion tank and rad yourself. Since your car has a Vanos engine, you should do the e-stat and hoses as well. TBH, you should do the water pump, and while you're at it yank the intake manifold, change the valley pan and put a new oil separator on the back of the intake and change the intake manifold seals. All common failures, might as well do it all while you're at it.

Oh, and "prone to cracking" means the upper rad hose snaps off the rad and the car pisses out the contents of the cooling system in a matter of seconds.

E38s are lovely, they are monsters to maintain. I've driven one for.. hell, 13+ years and the same one for closing in on 12 years... you ought to see how quickly the heat in FL can eat a Behr rad.. 14 months is my record!
Just a bit of an update. I was going through some SH and founda print out of a diagnostic report in the service history and found a few interesting bits I'd missed before. Lots o oil/insp1 &2s listed on it and dates/odos but the interesting bits are new radiator and water pump @ 85k (now at 120k), new thermostat @ 96k, renew fuel tank @ 99k (not exactly sure what this means but it sounds like the whole fuel tank was replaced?), steering rods X2 @ 97k and Drag link X2 FRONT @ 108k (no idea what this is0. Hopefully this covers a few from your list!
There is an issue on some E38's with splitting fuel tanks and the only real solution is replacement.

As to all the other bits, it sounds like most of the possible expensive work i.e. cooling system, rad, suspension has been done already.

You must be chuffed smile

richyb

Original Poster:

4,615 posts

211 months

Monday 13th October 2008
quotequote all
Egbert Nobacon said:
richyb said:
MrVelox said:
20 pounds worth of special tools, a screwdriver and some 10mm spanners and you can swap the expansion tank and rad yourself. Since your car has a Vanos engine, you should do the e-stat and hoses as well. TBH, you should do the water pump, and while you're at it yank the intake manifold, change the valley pan and put a new oil separator on the back of the intake and change the intake manifold seals. All common failures, might as well do it all while you're at it.

Oh, and "prone to cracking" means the upper rad hose snaps off the rad and the car pisses out the contents of the cooling system in a matter of seconds.

E38s are lovely, they are monsters to maintain. I've driven one for.. hell, 13+ years and the same one for closing in on 12 years... you ought to see how quickly the heat in FL can eat a Behr rad.. 14 months is my record!
Just a bit of an update. I was going through some SH and founda print out of a diagnostic report in the service history and found a few interesting bits I'd missed before. Lots o oil/insp1 &2s listed on it and dates/odos but the interesting bits are new radiator and water pump @ 85k (now at 120k), new thermostat @ 96k, renew fuel tank @ 99k (not exactly sure what this means but it sounds like the whole fuel tank was replaced?), steering rods X2 @ 97k and Drag link X2 FRONT @ 108k (no idea what this is0. Hopefully this covers a few from your list!
There is an issue on some E38's with splitting fuel tanks and the only real solution is replacement.

As to all the other bits, it sounds like most of the possible expensive work i.e. cooling system, rad, suspension has been done already.

You must be chuffed smile
Yeah, to be totally honest I was a bit anxious when I read your post earlier (not you, thanks for making it) but I feel much better seeing a lot of its been done not many miles ago. Some of the stuff was done a few years ago but not a lot of mileage has passed since. My car was owned by one guy who had it for 5 years and clocked up 110k then its had another owner who did harldy any mileage over the next few years. Going to do all the service bits in the next month along with the viscous fan coupling and drive belt and hopefully I should be up for a lot of trouble free motoring.

sleep envy

62,260 posts

250 months

Saturday 25th October 2008
quotequote all
Rich - tried to email you but your account doesn't accept emails

any chance you can drop me a PM please, need to pick your brains about chainsaws, ta