Mito 443 Project

Author
Discussion

s3fella

10,524 posts

187 months

Sunday 5th April 2015
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Colour scheme?

How about the 'Steve Baker' speedblock design? Would look ace!

Yazza54

Original Poster:

18,509 posts

181 months

Sunday 5th April 2015
quotequote all
s3fella said:
Colour scheme?

How about the 'Steve Baker' speedblock design? Would look ace!
Maybe, but everyone's done that, I haven't got anything planned yet in all honesty but swaying towards yammy blue

Yazza54

Original Poster:

18,509 posts

181 months

Sunday 5th April 2015
quotequote all
drivetrain said:
Lovely build, well done.

Did you not consider going for a dry clutch setup?

A longer g/box shaft and TZ primary cover would do it I think.
Not really, they look smart but it wouldn't be on show and any performance gains would be negligible. If it wasn't going to be fully faired I might have just as a talking point but there's been many more effective upgrades pound for pound on offer.

Yazza54

Original Poster:

18,509 posts

181 months

Sunday 12th April 2015
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Finally got the head studs, head is now all torqued down.

Clutch all fitted up, pancake clutch pusher mod and ceramic ball installed to eradicate seizing of the clutch push mechanism. Basically in a standard application there's no pancake bearing so the collar can't spin too well and the ball is steel and can gets that hot it effectively welds itself to the push rod.





TZ750 clutch springs and FZR1000 friction and steels too, should hold it!



Next jobs, water pump and oil pump, clutch cover to fit. I've ordered a brand new stator to fit then my lightened flywheel can go on. Also ordering a domino throttle and cables etc. Time to pull my finger out.

bass gt3

10,193 posts

233 months

Sunday 12th April 2015
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Looking good bud thumbup
Re the water pump, have a think about running an electric pump. Saves a lot of parasitic loss on the crank and runs at a steady rate vs the crank driven pump which cavitates over certain rpm...

13aines

2,153 posts

149 months

Sunday 12th April 2015
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That seems like a no brainer really. What are the downsides bar wiring it in? Is an electric pump more reliable in this day and age?

Ceramic ball in the clutch is very clever stuff - simple but effective. How long have people been doing that? Never heard of it.

bass gt3

10,193 posts

233 months

Sunday 12th April 2015
quotequote all
13aines said:
That seems like a no brainer really. What are the downsides bar wiring it in? Is an electric pump more reliable in this day and age?

Ceramic ball in the clutch is very clever stuff - simple but effective. How long have people been doing that? Never heard of it.
If you use a good quality pump, like a VW/Porsche turbo pump it's pretty much bullet proof. Davies Craig however......

Yazza54

Original Poster:

18,509 posts

181 months

Sunday 12th April 2015
quotequote all
Not sure how an electric pump can be more reliable than a gear driven impeller. Totally get it from a parasitic losses point of view but I'm not building a race bike.

sc0tt

18,041 posts

201 months

Sunday 12th April 2015
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Stunning mate.

bass gt3

10,193 posts

233 months

Sunday 12th April 2015
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Yazza54 said:
Not sure how an electric pump can be more reliable than a gear driven impeller. Totally get it from a parasitic losses point of view but I'm not building a race bike.
Modern pumps are very reliable.
But they out perform crank driven pumps as they flow a constant rate regardless of engine speed. Kinda handy at slower speeds especially if you combine it with a rad fan from a KTM 2T with a 50 deg switch wink
Also crank pumps start to cavitate and aerate the water at higher rpm, whereas leccy pumps don't suffer this.
As for the power sapped by a crank driven pump , it's more than you'd think....


Edited by bass gt3 on Sunday 12th April 21:10

Yazza54

Original Poster:

18,509 posts

181 months

Sunday 12th April 2015
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Have you got one on your RS?

bass gt3

10,193 posts

233 months

Sunday 12th April 2015
quotequote all
Yazza54 said:
Have you got one on your RS?
Yes, once it gets working again..
Turbo pump from a MKVI Golf GTi
Running the standard WP with a big rad I always struggled with the temps. Always ran at about 65 degrees and would hit 70 easily.

Yazza54

Original Poster:

18,509 posts

181 months

Sunday 12th April 2015
quotequote all
bass gt3 said:
Yazza54 said:
Have you got one on your RS?
Yes, once it gets working again..
Turbo pump from a MKVI Golf GTi
Running the standard WP with a big rad I always struggled with the temps. Always ran at about 65 degrees and would hit 70 easily.
http://pages.ebay.com/link/?nav=item.view&alt=web&id=321412670866

?

bass gt3

10,193 posts

233 months

Sunday 12th April 2015
quotequote all
Yazza54 said:
bass gt3 said:
Yazza54 said:
Have you got one on your RS?
Yes, once it gets working again..
Turbo pump from a MKVI Golf GTi
Running the standard WP with a big rad I always struggled with the temps. Always ran at about 65 degrees and would hit 70 easily.
http://pages.ebay.com/link/?nav=item.view&alt=web&id=321412670866

?
Looks about right.
Word of warning though. If you do fit one, there will be FACK ALL engine braking!! it's a bit freaky at first butmakes you realise how much power is eaten by the mechanical pump. . But fit a small offroad (ktm/beta) fan and they have a low(50 deg I think) trigger switch. Keeps everything nice and cool.

I'm considering using a DTA ECU for ignition only with it controlling the water pump and fan. It'll ave far more accurate ignition timing compared to the Zeeltronic unit that blew up. Probably just wire the power valves open but could possibly use a standalone PV controller if needed.

Edited by bass gt3 on Sunday 12th April 21:40

Yazza54

Original Poster:

18,509 posts

181 months

Sunday 12th April 2015
quotequote all
Your zeel blew up?? Not good

I think I'm going for ignitech

bass gt3

10,193 posts

233 months

Sunday 12th April 2015
quotequote all
Yazza54 said:
Your zeel blew up?? Not good

I think I'm going for ignitech
Yep, but it might have been my fault wink Sending it off tomorrow for repair/replacement.

Not familiar with the Ignitech, but I can say the zeel is a cracking piece of kit. Really nice interface, variable maps, lots of nice features. I'd definitely recommend it

13aines

2,153 posts

149 months

Monday 13th April 2015
quotequote all
bass gt3 said:
Modern pumps are very reliable.
But they out perform crank driven pumps as they flow a constant rate regardless of engine speed. Kinda handy at slower speeds especially if you combine it with a rad fan from a KTM 2T with a 50 deg switch wink
Also crank pumps start to cavitate and aerate the water at higher rpm, whereas leccy pumps don't suffer this.
As for the power sapped by a crank driven pump , it's more than you'd think....


Edited by bass gt3 on Sunday 12th April 21:10
Stupid question, but if the engine fails then does a crank driven pump worsen the scenario?

I suppose a moot point either way, as if the leccy pump fails, again, the engine is at risk big time.

Yazza54

Original Poster:

18,509 posts

181 months

Sunday 26th April 2015
quotequote all
Engine finished, Next jobs are mount the battery and oil tank.

Fitted water pump, oil pump and clutch cover, kickstart etc today... Had a go at kicking it, got some compression!! Also fitted the little brass oil injectors in the carbs... Not something I was looking forward to drilling a hole in a 150 quid carb but did both without any problems.

Once I've got the tank and battery sorted it'll be time to get the ignition done and run in. Fella off the RDLC forum is going to fit the ignitech ignition for me as he's done loads for customers then run it in on the dyno to be safe.

Need to get custom throttle cables made, waiting for my domino throttle to arrive.









bass gt3

10,193 posts

233 months

Sunday 26th April 2015
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Lookin' good mate thumbup

Yazza54

Original Poster:

18,509 posts

181 months

Tuesday 28th April 2015
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Might have the fker running this weekend, not 100% but I've got a standard CDI on loan to throw on so should be able to get it fired up. Fingers crossed.