Honda VRX400 1995 "barn find" restoration

Honda VRX400 1995 "barn find" restoration

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evil len

Original Poster:

4,398 posts

269 months

Saturday 8th November 2014
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By the way, this is the swing arm nut ... any idea where I can get a 'castellated' socket to fit this ?


abarber

1,686 posts

241 months

Saturday 8th November 2014
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Have a look on evilbay.

Somehting like this: http://www.ebay.co.uk/itm/HONDA-GL-500-SILVERWING-...

Looks like there are many variations.

evil len

Original Poster:

4,398 posts

269 months

Saturday 8th November 2014
quotequote all
Dur, of course, cheers abarber !

evil len

Original Poster:

4,398 posts

269 months

Sunday 9th November 2014
quotequote all
Managed to pick up a workshop manual off the bay of E ... in Japanese ! (remember, this was an import, so never sold in English speaking countries ... or America)

However it's got lots of pictures, exploded diagrams, and handily all things like torque settings are in English (e.g. "32nm")




supersingle

3,205 posts

219 months

Sunday 9th November 2014
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Cool bike! Never knew these existed.

Definitely a cousin to the Bros, lots of similar parts. Downpipes look a little different though which is a shame as they're nice stainless items on a Bros. Carbs should be fairly simple Keihin CVs, shouldn't have a problem getting them working well.

The 400 is a nice torquey engine although if it isn't enough I'm sure an Africa Twin engine will slot right in wink

Mr2Mike

20,143 posts

255 months

Sunday 9th November 2014
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Out of interest is that a big oil cooler at the front or is it actually water cooled with the fins just for decoration?

evil len

Original Poster:

4,398 posts

269 months

Sunday 9th November 2014
quotequote all
Mr2Mike said:
Out of interest is that a big oil cooler at the front or is it actually water cooled with the fins just for decoration?
It's fully water cooled ... with fins ?!? LOL

One disadvantage to the Japanese manual ... the index is in Japanese too. Think I need to flick through the whole book and start putting post-it note markers for each section. Right ... when on earth is the exploded diagram for the front brake master cylinder ...

Wyvern971

1,507 posts

208 months

Sunday 9th November 2014
quotequote all
evil len said:
One disadvantage to the Japanese manual ... the index is in Japanese too. Think I need to flick through the whole book and start putting post-it note markers for each section.
Or you could scan the index page and see if someone has time to translate it wink

RumpleFugly

2,377 posts

210 months

Sunday 9th November 2014
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Fun project. smile

I think you'll struggle to get the exhausts rechromed, most chromers won't touch used pipes as they contaminate the tanks. Let us know if you do find someone willing to do it though as would be useful to know.

evil len

Original Poster:

4,398 posts

269 months

Tuesday 11th November 2014
quotequote all
RumpleFugly said:
Fun project. smile

I think you'll struggle to get the exhausts rechromed, most chromers won't touch used pipes as they contaminate the tanks. Let us know if you do find someone willing to do it though as would be useful to know.
Cheers smile

I've contacted both Ashford Chroming and Derby Plating, and both will rechrome the downpipes (though prices seem to vary between £80+vat and £130+vat, and 6 weeks lead time up to 12 weeks lead time !)

evil len

Original Poster:

4,398 posts

269 months

Tuesday 11th November 2014
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Following the time honoured principles of methodical and logical working, I decided randomly to refurbish the front brake calliper (then move on to the forks etc)



About the only non standard thing I've found on this bike is the fender-extender ... I think I'll be ditching that.



The brake was seized in an off position ...



... which I'm putting down to the copious amounts of fork oil that had leaked out of the right fork, all over the brakes on that side, then congealed. There's very little or no scoring or corrosion on the pistons.



Took a good 2 to 3 hours to clean it up, using harsher and harsher liquids ... this black gunk was properly stuck on !





All cleaned up ...



Repainted the callipers.



And then fitted all back up, all ready for the new piston seals and brake pads which are in the post.



supersingle

3,205 posts

219 months

Tuesday 11th November 2014
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That's very nice work. Do you mind me asking what paint you used? Looks like a brand new factory caliper!

evil len

Original Poster:

4,398 posts

269 months

Tuesday 11th November 2014
quotequote all
Ta smile It's just VHT paint from Halfords ... looked at their calliper paint but wasn't happy with the colour match. This isn't spot on, but I'm happy with it.

supersingle

3,205 posts

219 months

Tuesday 11th November 2014
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Thanks

Wyvern971

1,507 posts

208 months

Wednesday 12th November 2014
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nicely done smile

You might want to clean up the bolts or replace them as they look a little out of place with new looking calipers

Bluehawk

494 posts

166 months

Wednesday 12th November 2014
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Bookmarked! - Awaiting updates...

P.S. - You finished it yet? wink

crofty1984

15,858 posts

204 months

Wednesday 12th November 2014
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This is a great thread. Can't wait to do similar myself as soon as I have my own garage!

evil len

Original Poster:

4,398 posts

269 months

Wednesday 12th November 2014
quotequote all
Bluehawk said:
P.S. - You finished it yet? wink
LOL no, g*t smile If you send me some money, I'll have it finished sooner wink

evil len

Original Poster:

4,398 posts

269 months

Wednesday 12th November 2014
quotequote all
Bits !!!

Fork oil
Fork seals
Fork bushes
Front brake calliper seals
Plug tool
Exhaust gaskets


evil len

Original Poster:

4,398 posts

269 months

Friday 14th November 2014
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Dinky front brake pads arrived too.

Forgot to mention ... came with both keys, and someone's garage door opener !!