What did you do in the garage yesterday?

What did you do in the garage yesterday?

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Discussion

QBee

20,978 posts

144 months

Thursday 26th November 2015
quotequote all
Peter, so you remember Mat Smith's newly completed race car at its bedding in visit to Snetterton?
Him and John Halstead working together in the pit garage in almost total silence after it had done less than 100 miles, stripping the top off the engine after Mat had heard the death knell of the cam etc?
That was down to lifters that had been supplied, brand new with the brand new cam, by a reputable TVR cam grinder. Unfortunately, they had bought in the lifters, presumably from China, and they had got a batch that had not been hardened. 80 miles in the soft lifters had mushroomed, stuck in the guides and were trashing the cam lobes.

Ian's woes look, to my inexperienced eyes, like something similar - the early failure of some small but wrongly made parts, supplied brand new but not fit for porpoise.

FoxTVR430

452 posts

111 months

Thursday 26th November 2015
quotequote all
ianwhitewick said:


Gold reflecting tape on the Cerb chassis. smile
Bling Bling !!
Question:- Is it that gold reflects better or does it just cost more.....laughbiggrin

jojackson4

3,026 posts

137 months

Thursday 26th November 2015
quotequote all
roseytvr said:
Its worse than not that bad!! 8000 miles into a brand new engine and:

Nearly all pads off rockers


Missing pads means the valves all get crowned


Swarf getss in the oil and knackers all bearings and shells:




Cam showing sign of wear


and crank needs a regrind, not to mention chamfering of the oil ways


As I said in my earlier post "went up the garage and cried"furious

Worst things happen at sea I guess so pretty relaxed about it, hopefully all being sorted under guarantee. Now I need a drink!!!!
CRIED
I'd be looking for the rope

phazed

Original Poster:

21,844 posts

204 months

Thursday 26th November 2015
quotequote all
QBee said:
Peter, so you remember Mat Smith's newly completed race car at its bedding in visit to Snetterton?
Him and John Halstead working together in the pit garage in almost total silence after it had done less than 100 miles, stripping the top off the engine after Mat had heard the death knell of the cam etc?
That was down to lifters that had been supplied, brand new with the brand new cam, by a reputable TVR cam grinder. Unfortunately, they had bought in the lifters, presumably from China, and they had got a batch that had not been hardened. 80 miles in the soft lifters had mushroomed, stuck in the guides and were trashing the cam lobes.

Ian's woes look, to my inexperienced eyes, like something similar - the early failure of some small but wrongly made parts, supplied brand new but not fit for porpoise.
Thing is, were the rockers new or Ian's originals, (or a set of used RV8s)?

I'm glad JE put his hands up to it no matter.

When a set of those rogue lifters broke down in 2K miles, the supplier didn't want to know as I had built the engine.

Of course, at that time these rubbish lifters were just breaking cover but rumour has it that the trade new of several instances already…….





Edited by phazed on Thursday 26th November 16:35

900T-R

20,404 posts

257 months

Thursday 26th November 2015
quotequote all
FoxTVR430 said:
ianwhitewick said:


Gold reflecting tape on the Cerb chassis. smile
Bling Bling !!
Question:- Is it that gold reflects better or does it just cost more.....laughbiggrin
And where did you get the tape from? smile

roseytvr

1,788 posts

178 months

Thursday 26th November 2015
quotequote all
jojackson4 said:
CRIED
I'd be looking for the rope
Cried cos I couldn't find any rope!!

Peter - all rocker assembly was brand new and appears to be the cause of all problems. Can you edit the post please to avoid naming and shaming, particularly as engine builder has agreed to a rebuild. st happens I guess.

bobfather

11,171 posts

255 months

Thursday 26th November 2015
quotequote all
ianwhitewick said:


Gold reflecting tape on the Cerb chassis. smile
I did mine with sticky back aluminium laggers tape. All done for less than a tenner and very capable of resisting under bonnet temperatures



See here

mk1fan

10,517 posts

225 months

Thursday 26th November 2015
quotequote all
Or get the manifolds ceramic coated and not need the tape.

bobfather

11,171 posts

255 months

Thursday 26th November 2015
quotequote all
mk1fan said:
Or get the manifolds ceramic coated and not need the tape.
ACT stainless steel manifolds and CliveF stainless steel Y piece, I like them naked biggrin

griffdude

1,824 posts

248 months

Thursday 26th November 2015
quotequote all
roseytvr said:
Its worse than not that bad!! 8000 miles into a brand new engine and:

Nearly all pads off rockers


Missing pads means the valves all get crowned


Swarf getss in the oil and knackers all bearings and shells:




Ian, that's a proper PITA. Feel really sorry for you as I've admired your RV8 developement over the years.

I've got some of these-

http://www.v8tuner.co.uk/product.php?id=900

Might help.

smile

Cam showing sign of wear


and crank needs a regrind, not to mention chamfering of the oil ways


As I said in my earlier post "went up the garage and cried"furious

Worst things happen at sea I guess so pretty relaxed about it, hopefully all being sorted under guarantee. Now I need a drink!!!!

mk1fan

10,517 posts

225 months

Thursday 26th November 2015
quotequote all
bobfather said:
ACT stainless steel manifolds and CliveF stainless steel Y piece, I like them naked biggrin
Clear coat is available. Lovely 'golden syrop' look, heat issues mitigated.

macdeb

8,510 posts

255 months

Thursday 26th November 2015
quotequote all
Some shocking pictures guys, [rockers/lifters] I had some brand new rockers from a Land Rover dealer and the pads hadn't been pressed into the arms properly exposing visible gaps. I took 'em back and was accused of being 'too fussy' yikes Tossers.

Hoofa

3,151 posts

208 months

Thursday 26th November 2015
quotequote all
FoxTVR430 said:
ianwhitewick said:


Gold reflecting tape on the Cerb chassis. smile
Bling Bling !!
Question:- Is it that gold reflects better or does it just cost more.....laughbiggrin
Looks nice but a waste of time as it all peals off, better to have manifolds zircotec I am am afraid got the t shirt

QBee

20,978 posts

144 months

Thursday 26th November 2015
quotequote all
macdeb said:
Some shocking pictures guys, [rockers/lifters] I had some brand new rockers from a Land Rover dealer and the pads hadn't been pressed into the arms properly exposing visible gaps. I took 'em back and was accused of being 'too fussy' yikes Tossers.
Back in 1974, a group of student friends of mine drove a Landrover and a 1960s Bedford van to the Himalayas and back. The Landrover distributor drive cog disintegrated, and a new one was made for them......by a blacksmith in Kabul. Worked fine. So no accuracy needed in a Landy.

By the way, the Bedford van required no maintenance whatsoever. I was rather proud of that, because I serviced it for them before they went to save money, using my minimal tool kit, and on axle stands in the college's back yard. Things were simpler back then.....

bobfather

11,171 posts

255 months

Thursday 26th November 2015
quotequote all
Hoofa said:
FoxTVR430 said:
ianwhitewick said:


Gold reflecting tape on the Cerb chassis. smile
Bling Bling !!
Question:- Is it that gold reflects better or does it just cost more.....laughbiggrin
Looks nice but a waste of time as it all peals off, better to have manifolds zircotec I am am afraid got the t shirt
The aluminium lagging tape doesn't peel off, I've had tape on several chassis sections for 8 years. I peeled it off last summer because I wanted to extend it and the new stuff is shinier

Hoofa

3,151 posts

208 months

Thursday 26th November 2015
quotequote all
Well try shoving 530 bhp through and see what happens, the zircotec foil that is flexible offers better protection , just look at the backing and heat shielding properties , the foil is just reflective so is bacofoil

http://www.zircotec.com/newsitem/3/137

Edited by Hoofa on Thursday 26th November 22:20

roseytvr

1,788 posts

178 months

Thursday 26th November 2015
quotequote all
griffdude said:
roseytvr said:
Ian, that's a proper PITA. Feel really sorry for you as I've admired your RV8 developement over the years.

I've got some of these-

http://www.v8tuner.co.uk/product.php?id=900

Might help.

smile
Thanks for the comments and the link Howard - its Yella Terra for me this time round, to think I was talked out of it by the engine builder when we did the enginefurious

Either the stresses were two much for OEM or as Anthony says some poor quality gear has found its way in.

Engine going back to the supplier early next week for a full rebuild.

phazed

Original Poster:

21,844 posts

204 months

Thursday 26th November 2015
quotequote all
It wasn't the stresses, as said before I did dozens of TDs with my old 4.6 flat out with the old original set out of a burnt out Range Rover!

bobfather

11,171 posts

255 months

Thursday 26th November 2015
quotequote all
Hoofa said:
Well try shoving 530 bhp through and see what happens, the zircotec foil that is flexible offers better protection , just look at the backing and heat shielding properties , the foil is just reflective so is bacofoil

http://www.zircotec.com/newsitem/3/137

Edited by Hoofa on Thursday 26th November 22:20
I'm missing the point here. Are you saying you've tried laggers aluminium tape and it peeled? It's an industrial material that sees pretty extreme conditions. I think it is a good idea to use this foil because I have experienced it lasting very well. I'm sure your process works too but having not personally experienced it I wouldn't like to comment on it

Sardonicus

18,961 posts

221 months

Friday 27th November 2015
quotequote all
bobfather said:
I'm missing the point here. Are you saying you've tried laggers aluminium tape and it peeled? It's an industrial material that sees pretty extreme conditions. I think it is a good idea to use this foil because I have experienced it lasting very well. I'm sure your process works too but having not personally experienced it I wouldn't like to comment on it
Same as Bobfather used it over 8 years ago and only recently did it again as part of a refresh (engine removal) providing the surfaces are grease free it def dont peel off and protects my chassis top rails POR15 paint wink even after all those years the paint underneath was like it had been done recently I use it to secure some thermal heat barrier cloth that I re-used, this stuff even gave be a bit of life out of the old inner wing heat shields that had rotted and we know how hot this area gets still no peeling and the best bit is even the branded stuff cost shirt buttons, only recently done again below wink




Edited by Sardonicus on Friday 27th November 10:37