J400 GED Chimaera Chassis refurb

J400 GED Chimaera Chassis refurb

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Discussion

Mr Supercharged

494 posts

157 months

Saturday 20th June 2015
quotequote all
Ged, what is impressive is the speed in which you have turned this project around! Have you had an army of helpers, lots of spare time or can just work 10 times faster than me? smile

J400GED

Original Poster:

1,202 posts

237 months

Saturday 20th June 2015
quotequote all
67Fox said:
Top work, well done. You should be very proud of yourself!!
woohoo
Thanks mate. beer

J400GED

Original Poster:

1,202 posts

237 months

Saturday 20th June 2015
quotequote all
Mr Supercharged said:
Ged, what is impressive is the speed in which you have turned this project around! Have you had an army of helpers, lots of spare time or can just work 10 times faster than me? smile
Just had a mate to help with the body lift and fit, cam timing and then first run this afternoon.
I started off doing Fridays, Saturdays and Sundays whilst stripping down but then reduced it to Fridays, bits of Saturdays and bits of Sundays for refurbing and most of the rebuild, but the last jobs to get to the start up today seem to have taken an age. Not because of difficulty but because of other family demands.






Mark_S_24

405 posts

176 months

Sunday 21st June 2015
quotequote all
Top job, you can see the end of the job & I'm sure you'll get it ready in time to have a Hoon in the country in the SUN, yes it does appear occasionally :-)

Mark

JWzed

185 posts

125 months

Sunday 21st June 2015
quotequote all
Well done Ged, nice work and quickly done.thumbup

J400GED

Original Poster:

1,202 posts

237 months

Saturday 27th June 2015
quotequote all
Right, today's update:
Re-set the base idle, re-bled the brakes and coolant systems. Brake, fuel and coolant leak checks carried out. I have driven about 50 miles yesterday and today.
Did a final leak and spanner check this evening.
Hope to get the geometry set up next week.
Apart from an inability to hold idle on cold start for about 30 seconds (I will be buying a replacement ECU coolant sensor on Monday to see if this cures it - £15 and a 5 minute job to replace), there are no other faults that I know of. woohoo

Off to Snetterton tomorrow, to meet up with Chilli and ClassiChimi. beer

Alexdaredevils

5,697 posts

179 months

Saturday 27th June 2015
quotequote all
See you there as well.

J400GED

Original Poster:

1,202 posts

237 months

Sunday 28th June 2015
quotequote all
Alexdaredevils said:
See you there as well.
thumbup

Cokes

475 posts

114 months

Sunday 28th June 2015
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Awesome work mate smile
The sense of achievement in what you've done must be great. The first turn of the key and hearing the engine roar into life.
I think I'm about 6 weeks away from having mine complete. Mostly due to the interior and roof being done at the end of July.

J400GED

Original Poster:

1,202 posts

237 months

Sunday 28th June 2015
quotequote all
Cokes said:
Awesome work mate smile
The sense of achievement in what you've done must be great. The first turn of the key and hearing the engine roar into life.
I think I'm about 6 weeks away from having mine complete. Mostly due to the interior and roof being done at the end of July.
Thanks mate.
Took it to Snetterton today, to see the racing and for a shakedown.
I started to hear a clunk when going on and off the throttle - spoke to John (Engineer 1949) and tomorrow I will order new front diff bolts and replace what I have but will also make sure that they are done up F tight!

I noticed that the lower radiator hose was weeping between the cores, so, that along with a temporary repair to a weep at the bleed point boss, means I have decided to replace the radiator hoses and get the rad repaired. I don't think I'll bother with re-coring as the cooling system actually works really well, even if there are a couple of minor leaks.

Lastly, whilst on the parade lap, I got a judder from the front under braking. All the bushes and ball joints are new so it shouldn't be these, so I will replace the front discs and pads. (before anyone asks, I am sticking with standard brakes and pads)





Cokes

475 posts

114 months

Sunday 28th June 2015
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Small teething problems. You'll have them fixed in no time.

ClassiChimi

12,424 posts

149 months

Sunday 28th June 2015
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I used locktite on my calipers and the correct torque setting but had one come loose Ged,,
Mate,, I'm sorry I didn't get over to see your car,,,,
We had to get home but now I'm thinking 10 mins wouldn't have mattered,,
I really want to do a lift,, anyway much respect to your effort your car looked great. smile

J400GED

Original Poster:

1,202 posts

237 months

Sunday 28th June 2015
quotequote all
ClassiChimi said:
I used locktite on my calipers and the correct torque setting but had one come loose Ged,,
Mate,, I'm sorry I didn't get over to see your car,,,,
We had to get home but now I'm thinking 10 mins wouldn't have mattered,,
I really want to do a lift,, anyway much respect to your effort your car looked great. smile
Thanks for the compliments Alun.

I'll double check that everything is secure before ripping things apart - sods law states that if I don't then that's definitely what it will be. laugh

Alexdaredevils

5,697 posts

179 months

Sunday 28th June 2015
quotequote all
On/off throttle could only be a few things

Exhaust, engine mounts, wheel nuts, prop, diff

Give everything a good wiggle and a tap with a rubber mallet

Nice to of met you earlier smile

J400GED

Original Poster:

1,202 posts

237 months

Monday 29th June 2015
quotequote all
Quite a successful morning so far.

New Coolant Sensor fitted and cold start seems to be sorted... tomorrow morning's cold start will be the proof for this.

Front Brake Caliper to Upright mounting bolts - got a "tweek" on 3 out of the four - there is still a very minor vibration but certainly not a judder. I will re-assess this once I have had the new front tyres and the geometry set. Thanks for the pointer Alun.

Coolant - checked the level this morning and it hasn't lost any coolant, so I will monitor this for now

Just the rear end clonk to sort now!


Twistygit

800 posts

153 months

Monday 29th June 2015
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Maybe worth checking the mating surfaces (of the calliper holder to the hub) clean and flat

J400GED

Original Poster:

1,202 posts

237 months

Monday 29th June 2015
quotequote all
Twistygit said:
Maybe worth checking the mating surfaces (of the calliper holder to the hub) clean and flat
Thanks Twistygit, I'll monitor it until the new tyres are on and the geometry is set up.

ClassiChimi

12,424 posts

149 months

Monday 29th June 2015
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Oh and the mating surfaces of wheels to hubs, another thought!

J400GED

Original Poster:

1,202 posts

237 months

Tuesday 30th June 2015
quotequote all
Tightened 3 out of 4 of the diff front mounting bolts. All are now F tight!
The clonk has gone.
I can hear some drivetrain backlash if I'm aggressiive in and out of the throttle but nothing else.

Cold start was much improved this morning - so the new coolant sensor seems to have helped. I also re-set the base idle after the coolant sensor had been replaced.

Could someone tell me - in simple concise steps - how to check/set-up the throttle pot please?


J400GED

Original Poster:

1,202 posts

237 months

Wednesday 1st July 2015
quotequote all
J400GED said:
Tightened 3 out of 4 of the diff front mounting bolts. All are now F tight!
The clonk has gone.
I can hear some drivetrain backlash if I'm aggressiive in and out of the throttle but nothing else.

Cold start was much improved this morning - so the new coolant sensor seems to have helped. I also re-set the base idle after the coolant sensor had been replaced.

Could someone tell me - in simple concise steps - how to check/set-up the throttle pot please?
I've found the info I require.