Audi A4 cab possible broken spring

Audi A4 cab possible broken spring

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Discussion

Stevemr

Original Poster:

541 posts

156 months

Thursday 24th July 2014
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Car is 2007 3.0 tdi A4 cab S line with 39000 miles on the clock
So just had a great week touring wales in the car, spent last Sunday, cleaning all the molten tar off it and generally minting it. Whilst doing so thought it looked down at the back right.
Put it on a level piece of ground and measured from the ground to the wheel arch, sure enough RHS is 12mm lower.
I am guessing a broken spring, though surprised at this age and mileage.

So any idea how many hours labour a dealer will take?
Any idea how much springs are, I think the last year they have different springs, will I need to get them from Audi?
Presume I only need to replace the 2 rear springs, I also presume if the shock absorbers look ok I do not need to replace them?

ch427

8,935 posts

233 months

Thursday 24th July 2014
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Normally changed in a pair as you say and if the shocks are ok no real need to change them.
Pop your reg number into euro car parts website and you should see the parts needed, go for the premium option if its listed.
Cant help with the labour time as i dont know the setup on the back of these.

Stevemr

Original Poster:

541 posts

156 months

Thursday 24th July 2014
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Hi Tried europarts, no listing!

anonymous-user

54 months

Thursday 24th July 2014
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Me too, broken spring on near side rear, Audi want £410 to change both sides. I raised the matter with Audi Uk as I don't expect this sort of failure on the car, springs never used to break until they changed the design to reduce costs.

Audi Uk basically said tough luck and refused any goodwill, basically classed the spring as a wear and tear item. My argument to the officious audi drone was if it was wear and tear then why isn't it excluded from their warranty but it was almost impossible to have conversation as she never shut up long enough to listen to what I said, terrible customer attitude. All I can say is their reputation is absolutely terrible when it comes to dealing customers and it is very well deserved.

Sure they don't behave like this to their German customers I.e. They don't st on their own doorstep just ours...

Dr G

15,167 posts

242 months

Friday 25th July 2014
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gottans - age and mileage of car?

Springs do corrode and are in direct contact with road salt fairly regularly in the UK. We replace a fair few.

Spring change should be no more than 2 hours, you can probably get away with one if the other side is in good condition. If it looks a bit sorry/cracked/corroded then do the pair.

anonymous-user

54 months

Friday 25th July 2014
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It is a 2005 car i.e. 9 years old with 85k miles on the clock. My previous B5 A4 did 132k miles and was older and didn't break a spring running around on the exact same roads so the only conclusion I can draw is reduced quality parts/design between the B5 and B7 platforms.

There is obviously a design flaw in the spring mount that is allowing the spring to remain in a corrosive environment that leads to early failure.

Over the years cars in general have had all sorts of design problems but springs hasn't to the best of my knowledge and experience been one of them and is a recent phenomenon.

Stevemr

Original Poster:

541 posts

156 months

Friday 25th July 2014
quotequote all
Thanks for the info Dr Gn, is that 2 hours for one, or both rear springs? If the dampers are Ok will I be ok leaving them? Do you know where I can get springs from, or do I just get them from Audi?

Sheepshanks

32,724 posts

119 months

Saturday 26th July 2014
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gottans said:
Over the years cars in general have had all sorts of design problems but springs hasn't to the best of my knowledge and experience been one of them and is a recent phenomenon.
They break now as the stuff they used to be coated with years ago is hazardous and the treatments now aren't as good.

I think I'm hard-faced, but I can't believe you called Audi on a 9yr old car! I did get Renault, of all companies, to do them FOC on wifey's Clio at 4yrs - and that was in days of 1yr warranties. Springs breaking was still fairly unheard of then, it was only the dealer telling me they had 10 in stock which made me realise there must be an issue.

Just had a front go on my 10yr old Merc - very common on Mercs. Warranty Direct picked up the cost - kudos them, they could have easily said it was due to corrosion.

anonymous-user

54 months

Sunday 27th July 2014
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Yes I did really just to see if they would contribute something I.e don't ask don't get and also to let them know what happened, if we the customer don't feed these things back to them they will carry on cost reducing parts and it is the customer who ends up footing the bill for inadequate parts through expensive repairs, Audi want over £400 to fix.

My understanding of why the springs break is because the ends are just chopped off and not finished to a flat termination, the new mounting method on the car leads to the spring sitting in a far more corrosive environment which leads to premature failure. If has obviously become acceptable to have springs break on cars even though it can cause serious accidents and this puts everyone's life at risk on the road, no doubt the MOT will start checking springs for corrosion before long.

Anyway what is the expected service life of a spring?

HumbleJim

27,006 posts

183 months

Sunday 27th July 2014
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Are you sure it's a broken spring 12mm isn't that much, are you measuring from a datum point or just the wheel arch.

Stevemr

Original Poster:

541 posts

156 months

Sunday 27th July 2014
quotequote all
I noticed the space between the top of the tire and the bottom of the wheel arch looks different side to side, so I have it on a flat surface, measuring from the floor to the top of the wheel arch and it is 12mm lower on the right hand side.

HumbleJim

27,006 posts

183 months

Monday 28th July 2014
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It doesn't mean it's a broken spring. Check them before you order any parts.
I once had a problem like this (on the rear of a different car) replaced springs (no change) swopped springs side to side (no change)

Turned out the problem was the front causing the rear to sit awkwardly and never did manage to cure it.

I would suggest that a datum point (maybe sill, chassis member etc) could be a better place to measure. Measure front and rear. 12mm (6mm down on one side and 6mm up on the other) is not that much measure again and you may find that measurement has changed as the suspension settles at a different point.

If you don't find a damaged spring I would be inclined to live with it.

Stevemr

Original Poster:

541 posts

156 months

Monday 28th July 2014
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Thanks,
I will certainly check it before ordering new ones, i think I will take it back to where I had the 4 wheel alignment done a couple of years ago, see what they think.

MikeM3Power

361 posts

166 months

Monday 28th July 2014
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http://www.vagpro.co.uk/convertible-roofs.html

Use this guy or call him at least.

He fixed mine the other month and we had a 'mini' Audi meet too.

Say the guy with the light blue S4 recommended you call him.

Stevemr

Original Poster:

541 posts

156 months

Monday 28th July 2014
quotequote all
Not sure where he is from the web site.

In the morning I am taking it to ABC in Leeds where I had the 4 wheel alignment done and who service it, hopefully find out whats wrong tomorrow!

essayer

9,058 posts

194 months

Monday 28th July 2014
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Have you actually looked at the spring to see if it is broken? I didn't think it was ever guaranteed that a car would be completely level on both rear sides - the engine/gearbox weight won't be exactly 50% in the middle I presume

Stevemr

Original Poster:

541 posts

156 months

Tuesday 29th July 2014
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Well, up on the ramp and yep, sure enough spring is broken right near the top. Booked in Friday for two new springs and 4 wheel alignment.

MikeM3Power

361 posts

166 months

Friday 1st August 2014
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Oh sorry mate for delay of reply, He is from Leicester but travels every 2 weeks(mainly in and around the SE England though) in a circuit making stop offs etc etc.

But I see now that you have it possibly sorted.

Stevemr

Original Poster:

541 posts

156 months

Friday 1st August 2014
quotequote all
Car now sorted.

Can not recommend ABC in Leeds highly enough ;- http://www.abc-carservice.co.uk/

Booked in for 12.00 and waited while it was done, been told it would take about 4 hours including 4 wheel alignment.

It was on the ramps within 2 minutes of me getting there, I drove away at 4.00 with 2 new OE springs fitted, and 4 wheel laser alignment done.

It probably cost me about half what an Audi garage would charge and they dont even possess the ability to do 4 wheel alignment.

Car drives great, I am going to get the 4 wheel alignment done every year from now on, cos its a big improvement!

Still not impressed the spring broke after 38000 miles though! Never had one break before on any car I have ever owned, and some of them have been a lot older and done a lot more miles!!!