1st gear clutch judder

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Odhran

Original Poster:

579 posts

183 months

Monday 26th September 2016
quotequote all
Evening all, the purpose of this post is to vent / hear other owner's views. Currently have a 12 reg Audi A6 2.0 TDI 177bhp. The car has just turned 40,000 miles and has a full Audi history. At 18 months old / 17k the car had a clutch and flywheel fitted at an eye watering cost thankfully covered by warranty. The owner at the time reported clutch judder in first gear. Now 23k miles later, the same issue is manifesting itself. How can a 4 year old car with 40k and a full history be ready for its third clutch and flywheel?

The car was bought privately 6 months ago but I have noticed it being more pronounced in the past 6k. Especially after a long journey. I have called my local Audi dealer who advise that the flywheel (like the rest of the car) is out of warranty. I told her that I was surprised and saddened that it looks like the same problem has reoccurred. The service adviser suggested that I bring the car in for a diagnostic check which will require a full strip down at a cost of £250. The results will be forwarded to Audi. I asked would there be any likelihood of goodwill, she declined to comment and said it won't be known until it is brought in frown

Has anyone any similar experience in the field? Has anyone any tips in this regard? Are there any key words to mention?
Although the parts and the actual car is out of warranty, would there be any argument for 'not being fit for purpose?' Obviously 25 months / 23k isn't a reasonable length of time for a clutch and flywheel to last on a premium brand?

Any advice?

Thanks

rb5er

11,657 posts

172 months

Tuesday 27th September 2016
quotequote all
Odhran said:
Obviously 25 months / 23k isn't a reasonable length of time for a clutch and flywheel to last on a premium brand?

Any advice?
You had my sympathy until this commend about "Premium brand" Really? It's just another VAG car.

Not good a clutch only lasting this small amount of time but then Audi don't know how it's been driven in that time.

Advice : don't expect fancy aesthetics and soft touch plastics to equal reliability. Also diesels are not always the economical choice.

Odhran

Original Poster:

579 posts

183 months

Tuesday 27th September 2016
quotequote all
rb5er said:
You had my sympathy until this commend about "Premium brand" Really? It's just another VAG car.

Not good a clutch only lasting this small amount of time but then Audi don't know how it's been driven in that time.

Advice : don't expect fancy aesthetics and soft touch plastics to equal reliability. Also diesels are not always the economical choice.
Quite. I omitted the inverted commas there but Audi does try and portray itself as a premium brand so fair comment in my book.

It has been driven very sympathetically during my tenure and I get the impression the guy before me drove it with even more mechanical sympathy.

shtu

3,454 posts

146 months

Tuesday 27th September 2016
quotequote all
Hate to say it, but a clutch is a clutch. Audi won't be going through the production run at Sachs, selecting only the prime condition, organic free-range clutches, leaving those nasty battery-grown clutches for the peasants in their Seats and Skodas.

Anyway.

Vast majority of clutch failures are down to usage, ironically doing "sympathetic" things like moving off using idle rpm can cause as much harm as anything else. (not saying you have, just giving an example).

If they strip it down and find, say, the friction plate worn (as opposed to broken) you're on the hook for the full-fat dealership repair cost, having gambled £250 on it. I'd find a decent non-franchise place and just get it replaced. (or even try Seat\Skoda, their dealership rates are lower than Audi and will usually work on the cars quite happily)

edit - Two clutch\flywheel assemblies in its life really does point to user abuse, not necessarily you.

Edited by shtu on Tuesday 27th September 10:54

nitrodave

1,262 posts

138 months

Tuesday 27th September 2016
quotequote all
Is it slipping? I did this on the wifes mx5 when her clutch juddered from standstill starts and it cured the problem which hasn't come back since.

When parked, put the handbrake on, stick it in 5th gear and ride the clutch for 10 seconds.

It's crude and I'm sure many would say this is bad advice, but it worked for me and considering you're potentially about to spend money on fixing it, I would give it a go and see what happens.

dandam

226 posts

152 months

Tuesday 27th September 2016
quotequote all
I had a 2011/61 plate A6 with the same engine, great car but by the time I handed it back (3 years, 70k miles) the clutch on that had been replaced twice and was starting to judder again. I was told by a VAG specialist that he had heard of a lot of similar problems, look on the VW Audi forum and you will find similar problems as you are seeing.

Great car otherwise but I would have the multitronic if I get one again.

Have you thought about approaching Audi in Milton Keynes, see if you can get some direct response rather than going through the dealer ?


geeks

9,178 posts

139 months

Tuesday 27th September 2016
quotequote all
I am told that the 2.0 TDI particularly in 170 fashion is prone to this and that it is caused by hot spots on the flywheel, not sure how true it is mind but I generally trust the source!

Mine has started doing it recently, I am going to call the RAC as I have an RAC warranty on it, hopefully it will be covered on that!

dandam

226 posts

152 months

Tuesday 27th September 2016
quotequote all
Good luck and let us know how you get on

benjijames28

1,702 posts

92 months

Tuesday 27th September 2016
quotequote all
geeks said:
I am told that the 2.0 TDI particularly in 170 fashion is prone to this and that it is caused by hot spots on the flywheel, not sure how true it is mind but I generally trust the source!

Mine has started doing it recently, I am going to call the RAC as I have an RAC warranty on it, hopefully it will be covered on that!
Warranty claim.on a flywheel or clutch? Afraid not.

Odhran

Original Poster:

579 posts

183 months

Tuesday 27th September 2016
quotequote all
Car booked in for diagnostic strip-down. Will update when more is known.

ChasW

2,135 posts

202 months

Tuesday 27th September 2016
quotequote all
Ours does it too. Started when out of warranty at about 55k. It only happens when fully warmed up. I have reconciled that I will have to get it fixed eventually. At 77k now. There is no slippage though. It happened on our previous 2.0 Tdi but well within warrnaty so fixed FOC but only after I produced a 2 page report/complaint (on their advice), as every time I took it to the dealer there was "no fault found".

Dr G

15,173 posts

242 months

Wednesday 28th September 2016
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Yup, fairly common - I've no idea what causes it but it really does seem to be a "they all do that, sir".

Unless it's really severe I'd be very tempted just to leave it alone.

gregpot2000

233 posts

144 months

Thursday 29th September 2016
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ChasW said:
Ours does it too. Started when out of warranty at about 55k. It only happens when fully warmed up. I have reconciled that I will have to get it fixed eventually. At 77k now. There is no slippage though. It happened on our previous 2.0 Tdi but well within warrnaty so fixed FOC but only after I produced a 2 page report/complaint (on their advice), as every time I took it to the dealer there was "no fault found".
Yep, exactly the same as mine was I bought my 63 plate A4 136ps with about 40k miles. When it got to 45k I noticed the slipping when setting off, but only after my hour long motorway commute. Thankfully the dealer gave me a new clutch under warranty, but strangely wouldn't replace the DMF, even when I offered to pay?

Odhran

Original Poster:

579 posts

183 months

Sunday 6th November 2016
quotequote all
dandam said:
Good luck and let us know how you get on
As requested, a bit of an update:

When I purchased the car there was a document with it that showed that clutch, flywheel and release bearing were all changed at circa 20k from memory. The price of work was somewhere in the region of £2500.

I booked my car in with Belfast Audi for Wednesday 2nd November. The service advisor instructed that a technician would take my car on a road test. When he drove the car the tech agreed that there was a juddering vibration from the clutch in first gear and delivered his prognosis: that it can only be cured with another new clutch, flywheel and release bearing (current mileage at this stage 42k.)

Fearing the worst we set off back to the dealer. The service advisor asked me what I expected of them as the vehicle was 18 months out of warranty. I explained that the flywheel and clutch should ultimately last the life of the vehicle and I didn't believe it was acceptable that it should fail twice in 4 years / 40k. Having had a word with his manager they offered a proposal: that the dealership would foot the bill for a new clutch, flywheel and release bearing if I agreed to buy either a 1 or 2 year warranty and service plan (major and interim service.) Total cost £745. I thought long and hard about it and when I weighed it up I decided that I would go ahead and authorise the work as while it wasn't ideal, I felt it was a decent gesture on their behalf. Fast forward 24 hours and the service advisor calls to inform me that the work has been carried out, however upon driving the car into the workshop, a whirring noise could be heard from the engine. I agreed that I had noticed a slight whirring noise recently. I authorised a diagnostic check and another £60 and one hour later the tech diagnosed it as a defective idler roller. Total cost including diagnosis £260. HOWEVER another word with the service manager resulted in another offer: that if I committed to the 2 year warranty instead of the 1 year warranty then they would repair.

So in conclusion the total cost to repair was £1045 (as opposed to £2500) and I have a 2 year warranty and my next two services paid for. Overall not ideal really, but probably the best realistic resolution I could have hoped for. Get it back on Monday, I hope I have no more trouble with it, but now I have the piece of mind of a 2 year warranty.

Background info: bought car privately with 32k and Full Audi history (not with this dealer.)

benjijames28

1,702 posts

92 months

Sunday 6th November 2016
quotequote all
Odhran said:
As requested, a bit of an update:

When I purchased the car there was a document with it that showed that clutch, flywheel and release bearing were all changed at circa 20k from memory. The price of work was somewhere in the region of £2500.

I booked my car in with Belfast Audi for Wednesday 2nd November. The service advisor instructed that a technician would take my car on a road test. When he drove the car the tech agreed that there was a juddering vibration from the clutch in first gear and delivered his prognosis: that it can only be cured with another new clutch, flywheel and release bearing (current mileage at this stage 42k.)

Fearing the worst we set off back to the dealer. The service advisor asked me what I expected of them as the vehicle was 18 months out of warranty. I explained that the flywheel and clutch should ultimately last the life of the vehicle and I didn't believe it was acceptable that it should fail twice in 4 years / 40k. Having had a word with his manager they offered a proposal: that the dealership would foot the bill for a new clutch, flywheel and release bearing if I agreed to buy either a 1 or 2 year warranty and service plan (major and interim service.) Total cost £745. I thought long and hard about it and when I weighed it up I decided that I would go ahead and authorise the work as while it wasn't ideal, I felt it was a decent gesture on their behalf. Fast forward 24 hours and the service advisor calls to inform me that the work has been carried out, however upon driving the car into the workshop, a whirring noise could be heard from the engine. I agreed that I had noticed a slight whirring noise recently. I authorised a diagnostic check and another £60 and one hour later the tech diagnosed it as a defective idler roller. Total cost including diagnosis £260. HOWEVER another word with the service manager resulted in another offer: that if I committed to the 2 year warranty instead of the 1 year warranty then they would repair.

So in conclusion the total cost to repair was £1045 (as opposed to £2500) and I have a 2 year warranty and my next two services paid for. Overall not ideal really, but probably the best realistic resolution I could have hoped for. Get it back on Monday, I hope I have no more trouble with it, but now I have the piece of mind of a 2 year warranty.

Background info: bought car privately with 32k and Full Audi history (not with this dealer.)
All things considered I think you got a fair deal there.

Alucidnation

16,810 posts

170 months

Sunday 6th November 2016
quotequote all
Agreed.

You have to question how much more the car would have been, if you had purchased it approved used from an Audi dealer.

£1000 more than you paid privately?

Who knows.

smile

Odhran

Original Poster:

579 posts

183 months

Sunday 6th November 2016
quotequote all
I believe that I am still in front with the benefit of now having a new warranty and two future services paid for.

fatboy b

9,493 posts

216 months

Monday 7th November 2016
quotequote all
Odhran said:
I explained that the flywheel and clutch should ultimately last the life of the vehicle
What? Are you serious? A clutch is a friction plate, as are brake pads. Service items.

Odhran

Original Poster:

579 posts

183 months

Monday 7th November 2016
quotequote all
fatboy b said:
What? Are you serious? A clutch is a friction plate, as are brake pads. Service items.
Well my brake pads have outlived 2 clutches so far so you could be right.