3.0TDi - Smoking problem?

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Discussion

Dilligaf10

Original Poster:

2,431 posts

210 months

Sunday 22nd November 2009
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Noticed a strange phenomenon today. Coming back up from Sidmouth through single carriageway roads following a bunch of traffic, noticed plumes of whitish smoke after a bit of over run. Stopped for about 5 mins, no sign of oil or oil film on the back of the car. Revved the car a few times whilst stationary and no sign of anything.

Got back on the M5 for the 90 mile blast home and nothing, not even a wisp under acceleration.

Have not had chance to check oil level yet as it's dark, persistently raining and car are not being used tomorrow.

Any ideas, hopefully it is just a one off occurrence.

Hydro Carbon

22 posts

173 months

Sunday 22nd November 2009
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At a guess with it being whitish smoke it could be a couple of things. Possibly a little standing water in the exhaust steaming off in the exhaust, although with deisels you don@t tend to get loads of water or it could be a small amount of unburnt fuel ignitting in the cat you heat deisel gives white smoke. Just keep an eye on the levels oil water and tempreture. If the weather was really cold I might even suggest the cabin heater which on first start smoke like nothing else but I dont think it has been cold enough or even if your car has an auxillary cabin heater.

Silverbullet767

10,704 posts

206 months

Sunday 22nd November 2009
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Mine does the same thing, pretty normal I think, only does it in the first few minutes, worse when its raining.

Probably no need to worry.

Dilligaf10

Original Poster:

2,431 posts

210 months

Monday 23rd November 2009
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Definitely was not steam, too thick for that. Will check oil level later. Temp was ok and showing normal, had just done a 120 mile trip down the M5, drop 3 passengers and was on my way home.

cptsideways

13,546 posts

252 months

Monday 23rd November 2009
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Be careful! possibly a breather problem which might lead to to diesel runaway yikes

Get it checked out asap before it goes bang in a very big way!


Common issue on BMW 20d & 30d's & I've heard breathers are an issue with the VAG 3.0 Tdi

ukdennis

167 posts

218 months

Monday 23rd November 2009
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I wonder if particulate filter burn-off leaves any visible smoke? Just pondering really.

Tame Technician

2,467 posts

204 months

Monday 23rd November 2009
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Hows the coolant level, faily common EGR coolers with leaks puting small ammounts of coolant in exhaust on the 2.7 + 3.0 TDI.

Never heard of breather issues on any audi other than that 2.5 lorry engine.

Could be DPF burn off.

Dilligaf10

Original Poster:

2,431 posts

210 months

Wednesday 25th November 2009
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Have found out that there is a possible duff batch of injectors in this engine from around 2006. Apparently the metal at the tip goes soft and dribbles fuel in hence the smoke. I am trying to find out more but the cure is a new set of injectors at around £2.5k !! eek

Have got a warranty on mine so will try to pursue it along those line. Has anyone else heard of anything about this?? Tame Technician?

ukdennis

167 posts

218 months

Wednesday 25th November 2009
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If that was really the problem, you'd surely be seeing black smoke out the exhaust and not white smoke?

Dilligaf10

Original Poster:

2,431 posts

210 months

Thursday 26th November 2009
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White smoke usually signifies unburnt diesel so I am led to believe but will keep you posted.

james S

1,615 posts

245 months

Thursday 26th November 2009
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If it were something so fundamental to the running of the car wouldn't you notice a loss of performance or increased fuel economoy. I'm no expert but when I've had injector issues on my 911, even minor ones, the change is immediate and clear

Tame Technician

2,467 posts

204 months

Thursday 26th November 2009
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EGR coolers leaking are really common on that engine, leaks a litle coolant internally into the engine, check the coolant level, if is low, its the coolant being burn in the engine causing the white smoke, might smell of antifreeze too.

Silverbullet767

10,704 posts

206 months

Thursday 14th January 2010
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Remember when I said, mine does the same thing, well it's started doing it as the OP describes. After an hour long run, thick(ish) white smoke.

Tame Technician

2,467 posts

204 months

Thursday 14th January 2010
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Its probably DPF burn off / regeneration if its after an hour, nothing to worry about.

But As i said previously, well worth checking the coolant level.

Silverbullet767

10,704 posts

206 months

Friday 15th January 2010
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Tame Technician said:
Its probably DPF burn off / regeneration if its after an hour, nothing to worry about.

But As i said previously, well worth checking the coolant level.
it's getting checked out now. Fingers crossed, they haven't found anything yet.

Silverbullet767

10,704 posts

206 months

Friday 15th January 2010
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Garage report:

Road rested vehicle for appearence of white smoke from exhaust. Checked coolant and oil levels - okay. Carried out guided fault finding test - no faults. Checked for technical product information - found TPI relating to injectors, carried out test on injectors - found three out of tolerance - possible failure of needles on injectors - further investigation required.

Don't like the sound of the last part, but I it were injectors then I would notice a a drop in power or at least rough running I would have thought, I'm wondering if there are no fault codes and no coolant losses if it is just dpf burnoff. And they are trying to get me to cough up £2500 for new injectors that are not necessary.

What do you make of that report TameTechnician? Are they trying it on? The guy did say they were slightly out of tolarence, not wildly out.


Tame Technician

2,467 posts

204 months

Friday 15th January 2010
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Report sounds perfectly plorsable to me. If there is a TPI that fits the symptom and gives specs for a good / bad injector and they are coming up as bad, dont think they're trying it on at all.

You would notice a major loss of power if the injectors "failed" in the sense that they were no longer injecting, but if there is another less obvious problem with them (over injecting, poor spray patterns etc) it could well cause the smoke with no other problems.

Piezo crystal injectors are still a reletivly new technology, I remember when I was at Jag we had a dodgey batch of injectors in the 2.7TD engine, but they smoked and misfired at the same time.

If you not convinced take it away and think about it, see how often the fault occurs for and for how long etc.

Ask them nicely for a copy of the TPI (technically they shouldnt give it to you, but if you ask nicely) so you can read it and digest what its saying before you commit yourself to an expensive repair.

I can only look at the TPL/TPI's with a valid vin number (never put your vin number on the internet) so I'll try and find a similar car at work to use to look it up and see what it says.

Whats the engine code please.

Silverbullet767

10,704 posts

206 months

Friday 15th January 2010
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I'll get the engine code tomorrow, it's an 05 plate, and not the engine code that was listed on the honest john website as requiring a recall. I checked that yesterday.

I can PM you any codes if you need them, I wouldn't put them up here!

Many thanks for your time. :-)

Silverbullet767

10,704 posts

206 months

Tuesday 19th January 2010
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Apologies for not getting back to you sooner, I had food posioning over the weekend to add to the misery!

The engine code is BMK.

I'll PM you any more codes if needed.

PS: I can re-create the fault now.

It happens in heavy traffic, I am travelling down a steep hill on a motorway (after 50 mins travel time), start/stop traffic, not using the throttle, when I pull off my junction at the bottom of the road and use the throttle I get clouds of smoke down the slip road and at the traffic lights at the bottom of the slip road. This smoke then engulfs the car at the traffic lights, when I pull away and give it some beans, I get smoke for a few seconds, this then vanishes after about 10 seconds of throttle.

Sounds like a leaky injector now, but I don't like the sound of replacing all 6 at a cost of £2500, can they be replaced individually?

Edited by Silverbullet767 on Tuesday 19th January 10:12

Dilligaf10

Original Poster:

2,431 posts

210 months

Tuesday 19th January 2010
quotequote all
Silverbullet767 said:
It happens in heavy traffic, I am travelling down a steep hill on a motorway (after 50 mins travel time), start/stop traffic, not using the throttle, when I pull off my junction at the bottom of the road and use the throttle I get clouds of smoke down the slip road and at the traffic lights at the bottom of the slip road. This smoke then engulfs the car at the traffic lights, when I pull away and give it some beans, I get smoke for a few seconds, this then vanishes after about 10 seconds of throttle.

Sounds like a leaky injector now, but I don't like the sound of replacing all 6 at a cost of £2500, can they be replaced individually?

Edited by Silverbullet767 on Tuesday 19th January 10:12
Exactly the same symptoms as I am getting. Apparently the injectors don't always seal properly and dribble excess fuel in at idle and the white smoke is the excess fuel being burnt off. The clouds of smoke are very embarrassing at times. Does not happen all the time thank goodness.

I assume the difficulty is isolating which injector is at fault and the strip down procedure will be the same if you are replacing 6 injectors or only one.