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RussellG
Original Poster
487 posts
54 months
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I havent had a mini for years but always regretted not keeping my cooper injection. So last year I decided I would get myself a mini as a bit of a project. Only thing stopping me was an old wooden garage that wasnt big enough or practical enough to do it in. So this time last year I knocked down the old garage and built a new one in its place. Took me tilla few months ago to finish the garage inside and out. Then it was time for the project car finally. It looked like this when it first arrived 8/6/11.2 by russell.grant, on Flickr Doesnt looked to bad at first glance but it has all the usual rust and some rough repairs covered up by a paint job. Still not in bad condition considering it hadnt turned a wheel in 9 years
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RussellG
Original Poster
487 posts
54 months
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Next was the easy stuff like the stripping down and cutting out 12/6/11 by russell.grant, on Flickr Pulled the subframes off and sandblasted then painted them 27/11.2 by russell.grant, on Flickr Then a picture of the bodyshell before the real work started with some sandblasted and painted suspension components in the picture too before they got boxed up for safe keeping 11/7/11 by russell.grant, on Flickr
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RussellG
Original Poster
487 posts
54 months
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Then the real fun began 19/7/11 by russell.grant, on Flickr Decide to replace the frontend with a 1 piece flip front so the angle grinder soon made short work of the rotten old front end
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darky32
12 posts
21 months
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Looks like a great project... keep the updates coming  Mark
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Edit-Undo
109 posts
50 months
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This looks like it'll be a great project, best of luck. I do love seeing minis being disassembled like that. They're almost comically simple 
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RussellG
Original Poster
487 posts
54 months
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RussellG
Original Poster
487 posts
54 months
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Decided after a bit of hacking that I better start adding some new metal before the was nothing left. 26/7/11.3 by russell.grant, on Flickr 26/7/11.4 by russell.grant, on Flickr Same story on the offside too. Then I fixed a few minor points and stripped back some paint & underseal while waiting on parts 28/7/11 by russell.grant, on Flickr A few days later and the first of the parts deliverys arrived 3/8/11 by russell.grant, on Flickr
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Skyedriver
4,181 posts
151 months
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Think I'll stop reading this thread....brings back horrible nightmares
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Cooperman
3,825 posts
119 months
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Are you sure you want a 'flip-front'> It will probably reduce the strength and crash-worthiness of the car overall and could require you to have an IVA inspection as it is a structural modification.
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RussellG
Original Poster
487 posts
54 months
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Cooperman said: Are you sure you want a 'flip-front'> It will probably reduce the strength and crash-worthiness of the car overall and could require you to have an IVA inspection as it is a structural modification. The flip-front isn't set in stone yet although it would make access to the engine bay easier. I was considering perhaps fitting replacement inner wings and adding subframe brace bars for extra strength with a flip front but I'm working on the rest of the bodywork just now anyway and intend on doing the front end last. Haven't purchased any bodywork panels forward of the a panels yet anyway.
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RussellG
Original Poster
487 posts
54 months
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RussellG
Original Poster
487 posts
54 months
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Then it was time to cut out the badly repaired flitch panel on the same side and replace it 20/8/11.1 by russell.grant, on Flickr 20/8/11.3 by russell.grant, on Flickr 21/8/11.2 by russell.grant, on Flickr That takes me to the stage im at now. I have cut out the os doorstep/lower rear 1/4 panel and replaced it. Now i Have removed the oversill a previous owner had fitted amd the original rotting sill below it (plus a couple of rotting section that were hidden by the oversill. 21/8/11.4 by russell.grant, on Flickr 28/8/11.1 by russell.grant, on Flickr Im now at the point where I will be dressing of the floor where the oversill was attached & tackling the replacement of the end of the heelboard on the same side before plating up the hole I have cut and fitting a standard replacement sill.
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RussellG
Original Poster
487 posts
54 months
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Havent posted any updates for a while. truth be told I havent beeen able to spend nearly as much time as I would have liked to on the car recently. something else always seems to come up. Anyway I have a few pictures to help get the thread back up to speed. 01/10/11.1 by russell.grant, on Flickr 01/10/.2 by russell.grant, on Flickr 17/10/11.2 by russell.grant, on Flickr 17/10/11.1 by russell.grant, on Flickr 7/12/11.5 by russell.grant, on Flickr front floor sections and flitch panels have been replaced on both sides now, inner sills have been repaired and the old outer sills and over sills have been removed, the floor has been repaired at the rear where required and new standard sills have been fitted. I have also replace the lower sections of both door frames but forgot to photograph these. Started on the boot section next which needed a repair panel in the boot floor, repairs in both wheel arches and a new rear valance and closing panels. Havent quite finished this yet but just have a bit of dressing up the welding left. 7/12/11.1 by russell.grant, on Flickr 7/12/11.1 by russell.grant, on Flickr 7/12/11.3 by russell.grant, on Flickr 7/12/11.4 by russell.grant, on Flickr 4/1/12.1 by russell.grant, on Flickr 4/1/12.2 by russell.grant, on Flickr 4/1/12.3 by russell.grant, on Flickr 4/1/12.4 by russell.grant, on Flickr I fitted repair sections to both sides of the heel board as well but cant find the pictures I took of that. Will try and get some picutres of that at the weekend when hopefully I can get a bit more down.
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Pixel-Snapper
3,504 posts
61 months
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Wow Russ looking good there fella. You dont hang about either do you. 
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sherbert90
1,008 posts
21 months
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Bookmarked to follow progress. Top work!  Such a simple car. I want one now...
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RussellG
Original Poster
487 posts
54 months
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Pixel-Snapper said: Wow Russ looking good there fella. You dont hang about either do you.  Feel like I haven't achieved much in the last couple of months but it's all starting to come Together now. Got doors to repair and new door skins to fit once the odds and ends are finished off at the rear. Then I need to figure out what to do with the front end. Saw your thread earlier and the van is looking good as well. Can't wait till I get to the primer stage of the build.
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RussellG
Original Poster
487 posts
54 months
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sherbert90 said: Bookmarked to follow progress. Top work!  Such a simple car. I want one now... Go on get one you know you want to. You just can't help but smile when you get being the wheel of a mini.
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Pixel-Snapper
3,504 posts
61 months
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wouldn't worry russ mines taken 8 years to get the primer stage.
Hopefully it should speed alone now.
Looking forward to the updates.
matt
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sherbert90
1,008 posts
21 months
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RussellG said: sherbert90 said: Bookmarked to follow progress. Top work!  Such a simple car. I want one now... Go on get one you know you want to. You just can't help but smile when you get being the wheel of a mini. Oh i know. One of my best mates had one as his first car. So easy to drive quickly, its like being in a slightly bigger go-kart. Feels like you are going twice as fast as you are. f  king hell, you've got me searching the classifieds now 
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RussellG
Original Poster
487 posts
54 months
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Finished off all the welding on the rear end today, refitted the petrol tank bracket and dressed off all the welding as well. Then moved onto the bulk head which had big rust patches around where the original bonnet hinges mount, So I have cut out those and welded in a plain steel section to both sides, Also welded up the cold air intakes on both flitch panels because I would prefer a cleaner look there with a flip front.
Been online tonight and ordered a pair of BMW e46 boot hinges to use as the hinges for my new front end. Im going to make a metal flip front for the car and will probably order the panels for this during the week. I will take same pictures and put them up soon.
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