Mercedez E350 Cab - Rusty Callipers!

Mercedez E350 Cab - Rusty Callipers!

Author
Discussion

Sally Ford

Original Poster:

2 posts

114 months

Friday 31st October 2014
quotequote all
In March I bought a new Mercedez E350 Cab. In the short amount of time I have had the car the brake callipers have rusted. I have approached Mercedes about this and they are telling me that I will have to pay to have them replaced. Given the how new the car is I am really surprised at their response as the callipers are literally orange. I was wondering if anyone else has experienced this problem too?

LouD86

3,279 posts

153 months

Friday 31st October 2014
quotequote all
Ive seen several cars like this now. When you pick them up they are a shiny clean metal, then they go horrid. Unless you have painted caliper, it seems the way. Especially if the chemicals that the ol car wash boys use are sprayed on them

Sf_Manta

2,191 posts

191 months

Friday 31st October 2014
quotequote all
Really... rolleyes I've seen this topic come up a few times and amazed about how people get so bent out of shape over something that's not hard to cure if it's a problem, or that honestly.. not really a problem.

Unless you've had them painted, the calipers and disc hubs will tend to go rusty, but to no determent of performance over some time.
As noted, the car wash bays use a mild acid to clean the brake dust off wheels, but this in turn can react to the coating on the calipers.
Given also, that this part of the car tends to get rather HOT, when in use repeatedly. most paints / coatings don't last forever and will eventually degrade and fall off.

For the sake of ascetics, there's little to no point having the calipers replaced since performance wise, there's nothing wrong with them, unless you fancy blowing £3-500 per time.
I'd say, go to a local motor factors and ask about some brake caliper paint and either do it yourself and give them a lick of paint if it's that big of an issue, or ask the garage to do this for you (IF they will that is).


TooMany2cvs

29,008 posts

126 months

Friday 31st October 2014
quotequote all
Sally Ford said:
the callipers are literally orange
Sf_Manta said:
For the sake of ascetics
<scratches head>

mini1380cc

2,944 posts

171 months

Friday 31st October 2014
quotequote all
These dodgy Mexican made Mercedez eh!

paintman

7,687 posts

190 months

Friday 31st October 2014
quotequote all
Entirely normal with unpainted ferrous metals.
Cosmetic & has no effect on the brake function.
You could get them painted if its really that much of an issue.

abarber

1,686 posts

241 months

Friday 31st October 2014
quotequote all
As above, don't take your car to these hand car washers, especially if they don't have a jet spray to effectively wash off all the acid they routinely use. Even on pretty clean wheels.

Warranty refusals on this basis are pretty common.

MagicMike

234 posts

120 months

Friday 31st October 2014
quotequote all
I have the same on my C63, mentioned it to the dealer and they offered to PAINT them silver! I can understand how disappointed you are about it.

I know another Sally Ford who owns a Mercedes Cabriolet, must be a common theme for ladies with that name laugh


kambites

67,554 posts

221 months

Friday 31st October 2014
quotequote all
Do manufacturers really sell expensive cars with untreated ferrous callipers? Obviously it has no practical effect on the brakes, but I'd have thought they'd paint/galvanise them just to stop people complaining.

mwstewart

7,596 posts

188 months

Friday 31st October 2014
quotequote all
They are Zinc passivated. It is a sacrifical coating but not a particularly durable one as you have found out, Sally.

Do you have the car cleaned at one of these hand car washes? The cleaning products and detergents they use are quite harsh and accelerate the break down of the sacrificial coating. Also, if you leave brake dust on the calipers and use the car in the rain, this too accelerates the break down of the coating.

kev b

2,715 posts

166 months

Friday 31st October 2014
quotequote all
In the past calipers and other ferrous components were plated quite thickly with cadmium, this is not permitted anymore due to environmental concerns.

The thin coating of Zinc applied these days (another poisonous heavy metal) is not very durable and will certainly not withstand harsh wheel cleaning chemicals.

Simple answer, paint them HTH.

eldar

21,736 posts

196 months

Friday 31st October 2014
quotequote all
And, as an aside, the pad location pins corrode very badly in the callipers after a year or two. If you do low mileages its worth checking the pins are not corroded and adding a touch of copaslip...

Aeroresh

1,429 posts

232 months

Saturday 1st November 2014
quotequote all
I think it slightly grates.

The calipers have the pads 'on show' and stamped with Mercedes Benz which is clearly visible in white text so obviously meant to be seen in a similar way that brembo lettering is on brembo calipers. It follows then that they shouldn't look like scrap metal after only a few months.

Sally Ford

Original Poster:

2 posts

114 months

Saturday 1st November 2014
quotequote all
Thank you everyone for your feedback. It's clear that the simple answer is to get them painted. Although it does slightly annoy me that this issue has not been thought out very well by Mercedes if rust is an issue.

Thanks again!

richard james

1 posts

112 months

Monday 15th December 2014
quotequote all
Hi Sally, i have a similar problem with my E-class, new 1st march this year & done around 7000 miles. Front callipers absolutely covered in rust, rears not as bad.
What bothers me the most is that also in march, 5 people i know bought new cars. 2 mercedes,1 alfa,1 vauxhall & 1 VW, i've studied the brakes on all those cars & they are all in perfect condition (all done between 6000 & 12000 miles)
Perhaps it sounds a little petty but when the car is nice & clean it really spoils the way it looks with horrible rusty brakes.
Still waiting for my dealer to call back.

Sheepshanks

32,749 posts

119 months

Monday 15th December 2014
quotequote all
richard james said:
Perhaps it sounds a little petty but when the car is nice & clean it really spoils the way it looks with horrible rusty brakes.
You'd think they'd be concerned about their cars looking crap.

Black B post trims on my car bubbled - dealer offered to sell me new trims so I've left them as they are.