ML (W164) tow bar fitting

ML (W164) tow bar fitting

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Mars

Original Poster:

8,714 posts

215 months

Tuesday 31st August 2010
quotequote all
I've had a couple of independents provide me with quotes to have a towbar fitted to the wife's ML320CDi, and another from Mercedes themselves. Quotes are as follows:

Independent 1: ~£600 for tow bar and plug-compatible electrics but will require pre-cut aluminium undertray from Mercedes in addition

Independent 2: ~£600, no mention of undertray (I was hoping it could be cut and filed neatly - how hard can it be?)

Mercedes: £1806 yikes but this includes an additional or replacement strengthened crossmember. This sounds like bull to me.


Has anyone any experiences with adding a tow bar to one of these please?

SLacKer

2,622 posts

208 months

Tuesday 31st August 2010
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http://www.witter-towbars.co.uk/product_review.php...

You do need to cut the bumper but on the underside.

jshell

11,006 posts

206 months

Tuesday 31st August 2010
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A towbar fitment to the W163 from Merc also cost £1800-ish as the two rear struts need replacement too... I wouldn't risk significant towing with one without the upgrade. But, I'm over cautious sometimes.

Mars

Original Poster:

8,714 posts

215 months

Tuesday 31st August 2010
quotequote all
The Witter site does not give the option for vehicle-specific wiring which is normally about £200. I am very keen to go down this route as this will disable the parking sensors and foglight on the car when we're towing, as well as not interfering with the typically-complex electronics onboard. The Witter site only gives an option for 7-pin sockets too, whereas I'd prefer a single 13-pin socket and an adapter cable (all trailers/caravans in Europe have these 13-pin sockets already, and we're moving that way now too).

Also, I'd like to talk more about this additional crossmember and what it is supposed to do that gives me anything more than a standard Westfalia towbar will that's rated for 3500Kg. Could it be only required for the W163 perhaps? I admit, when talking with the chap at Mercedes, he didn't ask which version of the ML I had, and he mentioned he had recently installed a towbar to an ML. It could have been a W163 I suppose.


Thanks.

SLacKer

2,622 posts

208 months

Tuesday 31st August 2010
quotequote all
Have you tried this forum - it is fairly US biased but they are big on trailer hitches

http://www.benzworld.org/forums/w164-m-class/

I looked into a towbar a while back to allow use of a towbar mounted bike rack but decided against it in the end.

Mars

Original Poster:

8,714 posts

215 months

Tuesday 31st August 2010
quotequote all
Thanks, I'll give it a look.

Mars

Original Poster:

8,714 posts

215 months

Sunday 2nd January 2011
quotequote all
Hello again.

Well, we got through 2010 without *needing* to get a towbar (managed to work around it) but we will need one before the summer this year. Can anyone answer the question about the strengthened cross-member requirement MB claims is required for this model please? We're going to keep the car for a long time but still would rather not pay £1800 if the MB installation was no different to a 3rd party one.

Thanks.

Laughing Spam

1 posts

160 months

Sunday 23rd January 2011
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Just today I fitted a Westfalia detachable towbar to my 54/2004 ML270 CDi, W163.

It involved removing the bumper (a doddle), removing the impact plate (a doddle), bolting two right angle strengthening plates between the chassis and the bumper (actually easier than it sounds, just 20 minutes on my back under the rear end), and bolting the towbar holder directly to the steel bumper bar.

Simply reading the instruction sheet thoroughly beforehand and 'loose fitting' everything prior to tightening up ensured it went without a hitch. Or rather with one.

Total cost £199.99 inc. universal wiring harness & 7 pin socket.

The electrics are another thing. I'm on with it, but it started siling down and my enthusiasm was temporarily dampened.

Back at it in the a.m..

Mars

Original Poster:

8,714 posts

215 months

Sunday 23rd January 2011
quotequote all
Thanks. I think those right angles plates are what the Merc dealer might be referring to as "strengthened crossmember". Dunno, but looking at the fitting instructions for the Westfalia towbar for the W164 I reckon no such crossmember is required.

Thanks again.

P.S. Plug-in wiring is the way to go, then a quick reprogramme of the parking sensors courtesy of a Star box which is available for ~£600 on-line. At the end of the day I'm going to go with Towbar Express to fit mine I think because they have a Star box and quote the end-to-end job whereas others claim they can fit it but I'll have to buy an additional piece of trim, and then get it reprogrammed by a Merc dealer.

Mars

Original Poster:

8,714 posts

215 months

Thursday 27th January 2011
quotequote all
Towbar Express answered my questions most succinctly so got the business. A chap is on the drive now fitting it.

I've gone for a Westfalia detachable system, with dedicated plug-in vehicle-specific electrics. And Towbar Express has a Star box so they will be able to code the parking sensors and foglight (and reverse light?) so that they are inoperable when something is plugged into the electrics.

Pics to follow.

Mars

Original Poster:

8,714 posts

215 months

Thursday 27th January 2011
quotequote all
Straight off the van... this is a seriously heavy item, rated to tow up to 3500Kg. I can see why.



Bumper had to come off (obviously).



Bumper was reinforced from behind with this.



With the crash bar off (I don't know what it's really called) you can see the mountings have crumple zones built into them.




Mars

Original Poster:

8,714 posts

215 months

Thursday 27th January 2011
quotequote all
Now that everything's off... the "build" phase begins. This is a gasket to keep water out.



These arms help spread the load to more mounting points.



The main beam offered up.



I'll take more pics in a min... it's still a work in progress.

Mars

Original Poster:

8,714 posts

215 months

Thursday 27th January 2011
quotequote all
The cut for the socket is neat, and socket is well up out of the way, but the hitch itself needed a larger cut to allow for the handle that you turn to remove it. Not too bothered. I might make a slot-in cover for this when it's a bit warmer (by God it's cold out there today).



It's going dark. More pics might have to wait.

Mars

Original Poster:

8,714 posts

215 months

Thursday 27th January 2011
quotequote all
OK more pics tomorrow but it's finished. Neat job but I'm concerned the coding might not have worked. Am I supposed to have any notification that there's a towbar fitted on the dashboard? Or, do I only get notified if the trailer's lights fail?

I had hoped that the parking sensors would be disabled at the rear when the trailer is fitted. Again, that hasn't happened but the car has a parking sensor disable button the dash which works. As the car has this button, does it mean there's no automatic disabling of the rear sensors?

Finally, I'd hoped that either/both the fog light and/or the reversing light on the car would be disabled when there was a trailer attached, but that doesn't seem to be the case either.

Mars

Original Poster:

8,714 posts

215 months

Saturday 29th January 2011
quotequote all
Took some pics today. When crouching low you can just make out the cut for the towbar and the socket.



With the towbar attached.



I'm pleased with the result. It's very neat. And when it's attached it feels totally secure - absolutely no movement. It's rated at 3500Kg but feels as though you could pull a house with it.



The towbar itself is seriously heavy.



That's it..!!

toger13

118 posts

175 months

Thursday 3rd February 2011
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the merc kit is alot more as it incluides a new different rear SAM control unit and an uprated engine fan ;-)

oh and normally a different bumper insert the metal part

Si

Mars

Original Poster:

8,714 posts

215 months

Thursday 3rd February 2011
quotequote all
Mine included a new SAM too.