Body going back on LS1 Cerb tommorow

Body going back on LS1 Cerb tommorow

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diycerb

Original Poster:

556 posts

232 months

Friday 1st August 2008
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Finally the chassis restoration is complete, suspension tuned up today so she's back on her wheels.



Check out those brake disc's 356mm, a leaving present from Craig before going to Dubai, I've got some 6 pot AP's to wrap around them, should stop as well as it should go biggrin

I blasted the chassis and then painted it in Bilt Hamber zinc primer, top coat is two pack poly urethane paint similar to that used on boats.



I've run the new brake lines and got the hand brake working but I ran out of time to fit the motor and drive train before putting the body back on.

I've got to put the diff back together with its new ratio and fit the new uprated driveshafts.

Hopefully get the motor back in by the end of the weekend, can't wait to fire up this baby.



Cheers,

Rich


central

16,744 posts

218 months

Friday 1st August 2008
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cool

Greeny

1,421 posts

260 months

Friday 1st August 2008
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OMG not much else to add really, looking forward to more pics

Omerta

2,009 posts

252 months

Friday 1st August 2008
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Looking good Rich! You're a few weeks ahead of me!


And then a few months ahead of the rest of the job herewink

diycerb

Original Poster:

556 posts

232 months

Saturday 2nd August 2008
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Hey Don, hows it going thumbup

Great minds think alike, I'm fitting Tuscan pedals to mine too. Haven't made the metal plate for the chassis yet, will sort it out when the body is back on. Did you weld or bolt yours?



Rich.

Omerta

2,009 posts

252 months

Saturday 2nd August 2008
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Yes mounting through the floor onto a plate as TVR did them - I had a plate already, just welded it into the chassis.

Ron Fellows

1,517 posts

249 months

Saturday 2nd August 2008
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Hey Rich,

Some good work there mate!
Hope your all goodwink

caduceus

6,071 posts

267 months

Saturday 2nd August 2008
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Nice job Richard. Nice to see yet another Cerb getting the tlc it deserves.

BTW. Did you source the tie rods/track rods(?) in the end? I hear they are from an Escort 95' onwards, and not a Scorpio. confused


diycerb

Original Poster:

556 posts

232 months

Saturday 2nd August 2008
quotequote all
Its back on, Trevor is one piece again. Not too bad, lifted the back of the body with the engine crane and about 8 of us lifted the front and worked the chassis in. Sits a bit high but there's no engine etc and I set the springs as high as they would go. Time to get the spanners out again, now what did I do with all those bolts. scratchchin



Hiya Craig wavey, good to see your're still lurking on the forum, you know you want to come back. Was thinking your plate would look good on mine, might get a small shot of NOS, just for chrage cooling obviously biggrin

Hi Caduceus, I had to free up the rod I had in the end, it didn't match anything I could find. Its the same as Granada, Escort, Mondeo etc but the thread and overall length is an inch longer than the Ford item. Got a patent part technical dept on it and they couldn't match it.

More soon.

Rich.

diycerb

Original Poster:

556 posts

232 months

Sunday 3rd August 2008
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Got a bit of time this morning to fit the engine and try the supercharger with the body on. I was suprised the top engine cover fitted so well, I was trying to convince myself I needed a carbon one biggrin. The bonnet fits well with good clearance to the blower.





In the pic below you can just see where I had to cut into the fibreglass below the windscreen a bit worrying at first but it was very thin and is just the plenuem for the windscreen heater air. The blower pulley's clear the wiper mechanism so no big deal there.



Glad to say the gearstick sits in exactly the original position, can't wait to try out all 6 gears!!

Right time for beer and Top gear.

Rich.


Omerta

2,009 posts

252 months

Sunday 3rd August 2008
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diycerb said:
Glad to say the gearstick sits in exactly the original position
Excellent thumbup Took me ages to get those measurements right!wink

Looks really nice Rich - I'm keen to see exactly how that exhaust works out around that huuuuugewink T56, and make sure you get some video of the first start-up!

diycerb

Original Poster:

556 posts

232 months

Sunday 3rd August 2008
quotequote all
Omerta said:
diycerb said:
Glad to say the gearstick sits in exactly the original position
Excellent thumbup Took me ages to get those measurements right!wink

Looks really nice Rich - I'm keen to see exactly how that exhaust works out around that huuuuugewink T56, and make sure you get some video of the first start-up!
Hi Don, Yep well pleased with the gearstick, glad your mesurements were correct, many thanks thumbup

You can see the exhaust in one of the photo's above. Its twin 3" and you can see the two rececess I had to weld in to clear the rear casing. As you can see they're quiet short and protude about an inch so it shouldn't have an effect. The exhaust they use on supercharged monaros/holdens are twin 2.5" so I've got some to play with.

Do you need the inner engine covers Don? I'm having carbon ones made. Email me if you're interested. Postage might be a problem.

Rich.

Omerta

2,009 posts

252 months

Sunday 3rd August 2008
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Rich - YHM

y2blade

56,147 posts

216 months

Wednesday 10th September 2008
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great work cool

Omerta

2,009 posts

252 months

Wednesday 10th September 2008
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How's it looking now Rich? My body will be going on next week:







This is as of today before the guide coat and last bit of filling and fairing to be done before undersealing and topcoating the engine bay in "Gulfblau". The engine & trans are now mated up with clutch, release bearing etc. installed, and hanging in the rolling chassis while we figure out mounts and exhaust routing.

Don

Brummmie

5,284 posts

222 months

Wednesday 10th September 2008
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Good to see you boys are not getting lazy!! Diy, can you get the oil filter on and off without exhaust removal? Omerta where did the front splitter come from? Brum.

Omerta

2,009 posts

252 months

Wednesday 10th September 2008
quotequote all
Brummmie said:
Omerta where did the front splitter come from? Brum.
Bought off a mate here who bought a couple of them years ago from TVR's Malaysian sub for his race Chimaera. The Cerb is slightly different shape so needed a bit of cutting and filling to fit, but now it's in it looks like it was made for it.

Omerta

2,009 posts

252 months

Wednesday 10th September 2008
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And the metal bits...




BCA

8,629 posts

258 months

Wednesday 10th September 2008
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Nice work.. is that a spare Cerb in the last pic??!

diycerb

Original Poster:

556 posts

232 months

Wednesday 10th September 2008
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Hi Don,

Looking good, wish my body was in that state, basically thats exactly the same front end as mine is going to be. That front splitter looks exactly the same as the one CarbonAl has made for me, only mine is in Carbon, you'll be able to see the carbon as it will just be lacquered. Heres my mates he did a while ago not carbon though. Brum if you want one YHM.



Well my progress has been a bit slow, we've started a house extension and the Porsche 356 replica has taken up a bit of time but here you go.



Engine and box are in for the last time, bugger getting them in with the front pulley and body on. biggrin

Exhaust fits nice just need to weld some brackets on, basically its going to be mounted on the lower chassis brace like a Chimera exhaust.



Alan is making me a Carbon top engine cover at the moment, the supercharger fits as if it was factory. I've removed the old brake and clutch masters cylinders and in there place will go the resevoir for the charge cooler system.



As you can see above the original power steering and alternator fit nicely on there original brackety.

Brum, the way my exhaust runs there was no way to even get a filter in the original location so I bought a remote takeoff plate and I'm using a remote filter housing in the top pic, similar to the original Cerb oil setup, except I've added an oil thermostat. Here's the takeoff plate.



Going to get Pirtek to make the oil hoses up.

Next step is bolt the body to the chassis, I keep forgetting about that step biggrin then sort out fuel, oil and water hoses and finish the brakes, just welded the plate in for the pedal box like yours but I've made mine adjustable, short arse you see.

All the best,

Rich.