Alu Casting Cleaning
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Discussion

stevesingo

Original Poster:

5,024 posts

246 months

Thursday 5th November 2009
quotequote all
I am currently about to embark on an engine rebuild and looking at the timing chain cover, engine mounts ect, I realised that they will need to be cleaned up a bit (LOT).

What is the best way to restore these back to as near new surface finish as possible?

Steve

TheEnd

15,370 posts

212 months

Thursday 5th November 2009
quotequote all
I'm in a similar position. Yes, you can send them away to some company, but i'm sure there will be household chemicals that will do the same.

From what i could see, alkaline cleaners like wonderwheels will work, but some aero engine guy reckons they get black spots of carbon after a while. The other main set is acid based, like patio cleaner/ brick acid with is 10% hydrochloric.

For bits that have browned from oil, over cleaner is supposed to work, and the best stuff for removing carbon is nitromors, failing that, carb cleaner, but nitromors will sit on there in a gel and do it's stuff.

I've yet to try brick acid, so any better ideas on what to clean it with, and what to put on it after to keep it clean will be much appreciated.

tristancliffe

357 posts

237 months

Thursday 5th November 2009
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Don't shot blast them - you take off the protective top layer of material, and you'll just find they go furry in a matter of weeks (as opposed to lasting about 30 years before they needed attention in the first place).

Degreasers work for most dirt, but for really stubborn marks you need to use something really aggressive. CokeCola might be enough, or you can go as far as dichloromethane - but that's evil stuff, so we don't keep it in the house tongue out

fergus

6,430 posts

299 months

Thursday 5th November 2009
quotequote all
Would drain cleaner work, or is it too aggressive. I'm in the smae boat - about to pull an engine out and would like to clean it up prior to giving it to the guy who has to work on it!

TheEnd

15,370 posts

212 months

Thursday 5th November 2009
quotequote all
fergus said:
Would drain cleaner work, or is it too aggressive. I'm in the smae boat - about to pull an engine out and would like to clean it up prior to giving it to the guy who has to work on it!
It depends on the type, check the bottle as there are different types of this. The full-on trade stuff is 98% Sulphuric acid, and it's better not going near that stuff without a chemical suit on, other will be chlorine bleach based, which could work out ok, but it'd try it first on a small spot, clean it up, then leave it overnight and see if its gone funny colours.

fergus

6,430 posts

299 months

Thursday 5th November 2009
quotequote all
TheEnd said:
.... then leave it overnight and see if its gone funny colours....
Joseph and his amazing technicolour K-series laugh

Huff

3,390 posts

215 months

Friday 6th November 2009
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Drain cleaner is lye - sodium hydroxide. It will vigourously attack aluminium, so probably not a good idea.

paintman

7,852 posts

214 months

Friday 6th November 2009
quotequote all
Wonder Wheels is acid based.
According to the Tetrosyl MSDS sheet I have it contains, amongst other chemicals with long names:
Hydrochloric Acid
Phosphoric Acid
Acetic Acid

Edited by paintman on Friday 6th November 14:22

TheEnd

15,370 posts

212 months

Friday 6th November 2009
quotequote all
paintman said:
Wonder Wheels is acid based.
According to the Tetrosyl MSDS sheet I have it contains, amongst other chemicals with long names:
Hydrochloric Acid
Phosphoric Acid
Acetic Acid

Edited by paintman on Friday 6th November 14:22
i knew i was one or the other, but i suppose the laws of chemistry say that!

I think the guy mentioned phosphoric acid, and acetic acid is vinegar. I do know someone that bought trade 5l tubs of vinegar to soak rusty bits in and that worked, but that was more for iron/steel

v8ian

112 posts

224 months

Saturday 7th November 2009
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Its amazing how clean a dishwasher will get bits, But I will leave it there, as its a bit contentious subject in my household!!!!

GavinPearson

5,715 posts

275 months

Saturday 7th November 2009
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I'd discourage the use of chemical cleaners as strongly as possible. Degrease the parts, clean them with a wire brush or a bead blaster, then wash & dry, then protect with WD40.

Yuxi

650 posts

213 months

Saturday 7th November 2009
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Central heating oil is a good degreaser, cheap (relativly!)

stinkysteve

732 posts

221 months

Sunday 8th November 2009
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General tips here, for a living i refurbish train brake and suspension components that have travelled 400,00 miles before refurbishment!

Try a dishwasher as suggested. We use water based detergents (safer to use) and have enormous parts washers (1.5m diameter). We do have to operate these at 85 degrees C. So set your dishwasher to HOT. This removes and degreases everything. (including removing paint)

The key element, in addition to the high temp, is high pressure. I appreciate this isn't something that's easy to control in your average domestic dishwasher.

Re; shot/bead blasting. Blasting parts is OK so long as you use the correct blast medium.

For aluminium make sure you ideally use crushed walnut shell or if not then a plastic shot. Don't use iron!

If your in the North East pm me and i'll help you out.




paintman

7,852 posts

214 months

Sunday 8th November 2009
quotequote all
stinkysteve said:
Try a dishwasher as suggested. We use water based detergents (safer to use) and have enormous parts washers (1.5m diameter). We do have to operate these at 85 degrees C. So set your dishwasher to HOT. This removes and degreases everything. (including removing paint)
Ill second V8ian. Domestic dishwashers can do a surpisingly good job. Certainly did on the BSA casings I did - with an old one that was NOT in use in the kitchen.
Just be VERY sure you don't get caught!eek



Edited by paintman on Sunday 8th November 18:53

phumy

5,820 posts

261 months

Monday 9th November 2009
quotequote all
paintman said:
stinkysteve said:
Try a dishwasher as suggested. We use water based detergents (safer to use) and have enormous parts washers (1.5m diameter). We do have to operate these at 85 degrees C. So set your dishwasher to HOT. This removes and degreases everything. (including removing paint)
Ill second V8ian. Domestic dishwashers can do a surpisingly good job. Certainly did on the BSA casings I did - with an old one that was NOT in use in the kitchen.
Just be VERY sure you don't get caught!eek



Edited by paintman on Sunday 8th November 18:53
And make sure you have a perfect excuse worked out for your mates when you turn up with a surprise black eye.....hehe

Steve_D

13,801 posts

282 months

Monday 9th November 2009
quotequote all
phumy said:
paintman said:
stinkysteve said:
Try a dishwasher as suggested. We use water based detergents (safer to use) and have enormous parts washers (1.5m diameter). We do have to operate these at 85 degrees C. So set your dishwasher to HOT. This removes and degreases everything. (including removing paint)
Ill second V8ian. Domestic dishwashers can do a surpisingly good job. Certainly did on the BSA casings I did - with an old one that was NOT in use in the kitchen.
Just be VERY sure you don't get caught!eek



Edited by paintman on Sunday 8th November 18:53
And make sure you have a perfect excuse worked out for your mates when you turn up with a surprise black eye.....hehe
No excuse needed...tell them the truth....they will understand perfectly and say no more.

Steve

stevesingo

Original Poster:

5,024 posts

246 months

Monday 9th November 2009
quotequote all
Thanks for the info guys. I have told the missus that I AM using the dishwasher tomorrow. (No sex tonight, or for the near future) I will take some before and after pics (not of my black eyes) for educational purposes.

Steve

phumy

5,820 posts

261 months

Tuesday 10th November 2009
quotequote all
stevesingo said:
Thanks for the info guys. I have told the missus that I AM using the dishwasher tomorrow. (No sex tonight, or for the near future) I will take some before and after pics (not of my black eyes) for educational purposes.

Steve
If you really need to post pictures of before and after sex then feel free, but im sure we only need to see the car part hehe

stevesingo

Original Poster:

5,024 posts

246 months

Tuesday 10th November 2009
quotequote all
The sump is in the dishwasher right now, and the missus is in the house! Ouch, sorry love!

This is how it went in, after I had used jizer type degreaser on it.



Should be done in about 2 hrs Superwash!

Steve

stevesingo

Original Poster:

5,024 posts

246 months

Tuesday 10th November 2009
quotequote all
Done already...



It has done a good job on the grease and varnish. Obviously the corrosion is still there, so it might be some soda/vapour blast.

Steve