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KDIcarmad
Original Poster
703 posts
20 months
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xRIEx said: Kit cars need to be more simple, not more complex, and a stripped out sports car is ideal. The MEV Exocet seems to doing very well and for good reason - it's a cheap, simple build, ideal for people new to kit cars and not too sure of themselves.
I want something special in a kit car, something that stands out from the normal things on the road, or a replica of a beautiful car I could never hope to own. The Exocet links into the same market as the locost idea. Yes it is a simple car, but it still needs a lop of skill to build one. Personal I would keep the much more usable MX5 donor. A car in which you don't get hit by flying stones or other road rubbish, also don't get wet in the rain. It shocks me for many people like exo cars. You next asked for something special. A car that stands out and is good looking! Well a GT sports car could be as easy to build as an Exocet if time is spend designing it so it can be put together quickly and easily. The styling needs to be a little 2012 concept/show car, a kit GTI beater for £15000. A car you could live with and use every day.
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jagnet
1,003 posts
71 months
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Dreamspeed sums up my thoughts to a tee. When discussing practicality, I don't think anyone's suggesting OEM levels of refinement - just somewhere to put things is a good start. Nor does it need to be a four door saloon. I think back to driving around in my Nova - cash and carry runs, fortnightly trips from Surrey to Cornwall and back, 2 hours commuting each day come rain, sun or snow. Not sure I'd fancy doing that in a Caterfield - which is absolutely superb at what it does, but 'practicality' really isn't one of those things.
Another car that attracted me, and I nearly purchased, was a very lotus-esque mid engined two seater hardtop based on the Mk2 Golf. I can't for the life of me recall its name, but it was developed by a couple of chaps down in Ringwood, Hampshire. A desperately pretty little car, with a very cohesive design as I recall and relatively inexpensive. Not sure whatever came of that. Again, for a kit it would have been very practical, with a solid reliable donor vehicle as a base, and with enough performance coupled with light weight to be more than enough fun on public roads. Perhaps its trouble was that it ended up as an alternative Elise, which is fine until second hand Elises appear on the market - then you really are in direct competition.
Quantum cars were popular back then as well as an alternative to mainstream manufacturers, offering a car that could be used day to day. Their styling was cohesive, but lacked the wow factor which I think ultimately sealed their fate as mainstream cars improved.
There must still be a demand for the lightweight GT, a la TVR that's properly styled. Is part of the problem that those inclined to create a new kit approach it from an engineering perspective rather than an artistic one. That maximum effort is spent on chassis and suspension, and the bodywork is an inconvenient problem to be solved later. If you go for the stripped down track car then you need not worry about bodywork at all - bonus.
Given the minimal cost of paper, pens and clay, establish the fixed points and sketch out design after design around them until you get one that works - surely the better starting point for any kit? Then make a small scale clay model. If the design isn't working then start again. But until then there's no point building a chassis because people won't spend their hard earned on something that looks unpleasing to the eye unless it's a) cheap and b) very very quick (which is hard to achieve at the same time).
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S2Mike
2,065 posts
19 months
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Just to throw an idea in the pot to consider. Is it worth selecting a "donor" for the project?? Having read Dreamspeed KDIcarmad and Jagnet postsin particular, the 1980s heyday of kits, were based on commonly/cheaply available vehicles with engine choices to suit all budgets. Hope we agree on this. . ? So how about using VW Golf as a base, with a 2 seater sports body, DHC or Fixed according to customer choice.? The finished car could have everything from the 1.4 petrol engine through all the 1.8i to the R32 monster V6, without major changes to fixtures for mounting bodywork.Maybe even a ***diesel*** sorry but it may appeal to someone. Just thought a few ideas could spark an idea for someone else,to take it to the next stage, plus I dont think anyone has used one before (please let me know if I am wrong) with all the robust, reliability that these cars offer. Or am I missing something??
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1point7bar
1,091 posts
17 months
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Access to quality components must be considered a serious issue.
The monroe strut could be lost if a top wishbone and hub carrier were available.
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Dreamspeed
200 posts
18 months
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S2Mike said: Just to throw an idea in the pot to consider. Is it worth selecting a "donor" for the project?? Having read Dreamspeed and Jagnet postsin particular, the 1980s heyday of kits, were based on commonly/cheaply available vehicles with engine choices to suit all budgets. Hope we agree on this. . ? So how about using VW Golf as a base, with a 2 seater sports body, DHC or Fixed according to customer choice.? The finished car could have everything from the 1.4 petrol engine through all the 1.8i to the R32 monster V6, without major changes to fixtures for mounting bodywork.Maybe even a ***diesel*** sorry but it may appeal to someone. Just thought a few ideas could spark an idea for someone else,to take it to the next stage, plus I dont think anyone has used one before (please let me know if I am wrong) with all the robust, reliability that these cars offer. Or am I missing something?? Yes, absolutely you’re right. I may have mentioned that my current project is Audi based (part of VAG), giving the builder a massive choice of engines, from 1.4 four cylinder, all the way up to the mighty 4.2 V8 bi-turbo, depending on budget that is. Big old Audi’s are extremely cheap and readily available, plus they’re reliable with quality mechanicals, and have a whole host of tuning parts available.
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jagnet
1,003 posts
71 months
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I like the idea of the Golf for its robustness and availability, low prices for the donor and parts, and a wide range of engines. What I'd be hesitant about is the drivetrain layout meaning you either go FE/FWD which puts it up against all the existing hot hatches (not to mention problems with bulky front end styling), or mount it in the back for RWD, with the "race car for the road" implications and expectations, and packaging issues. I'm also not convinced that engines below the V6 would be different enough from the mainstream and lightweight kits to offer something new.
Whilst those that can appreciate the difference between a kit based on a particular platform, and the original car in terms of dynamics, are still many (hopefully), for a kit to appeal to a wider audience I think the donor vehicle needs a certain kudos in the first place since people are no longer looking to build a kit from the terminally rusted but mechanically sound family car as was the case in the past.
As a layout, the mid-front engine rear wheel drive concept has a lot going for it, coupled with the marketing aspect of the donor vehicle base suggests BMW or Jaguar as donors - the former for it's driving dynamics marketing, the latter for its British association. Both have plenty of large engines available with impressive bhp in standard states of tune, and even diesels.
Just my opinion of course, but small engine + light weight already has plenty of choice for the kit builder.
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1point7bar
1,091 posts
17 months
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If you had a shearplate bulkhead various engine configurations would bolt to the same tub. Various sub assemblies allow for huge flexibility.
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Dreamspeed
200 posts
18 months
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jagnet said: I like the idea of the Golf for its robustness and availability, low prices for the donor and parts, and a wide range of engines. What I'd be hesitant about is the drivetrain layout meaning you either go FE/FWD which puts it up against all the existing hot hatches (not to mention problems with bulky front end styling), or mount it in the back for RWD, with the "race car for the road" implications and expectations, and packaging issues. I'm also not convinced that engines below the V6 would be different enough from the mainstream and lightweight kits to offer something new.
Whilst those that can appreciate the difference between a kit based on a particular platform, and the original car in terms of dynamics, are still many (hopefully), for a kit to appeal to a wider audience I think the donor vehicle needs a certain kudos in the first place since people are no longer looking to build a kit from the terminally rusted but mechanically sound family car as was the case in the past.
As a layout, the mid-front engine rear wheel drive concept has a lot going for it, coupled with the marketing aspect of the donor vehicle base suggests BMW or Jaguar as donors - the former for it's driving dynamics marketing, the latter for its British association. Both have plenty of large engines available with impressive bhp in standard states of tune, and even diesels.
Just my opinion of course, but small engine + light weight already has plenty of choice for the kit builder. I agree with everything you mentioned here. Although the Golf it’s self is a quality car, and I fully rate the 3.2 V6 (shared with Audi) I do understand the limitations of a transverse layout, and as you say it’s pretty similar to a hot hatch, but if you take a look at the Golfs “uncle” the A6 you’ll find an in-line front mounted, front wheel drive layout, perfect to be lifted out in one piece and dropped behind the driver for a mid-engined layout. The VR6 engine could be turned 90 degrees and fitted to the Audi transverse gearbox, if you didn’t want to keep the original donor Audi unit. Like you say, years ago you bought an old rust bucket and stripped it of its parts, today you can buy perfectly fine German/Japanese/British large luxury cars for next to nothing; even selling on body panels you don’t need for the kit. I agree, there are plenty of small, lightweight cars already, let’s do something with a big powerful V6 or V8?
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jagnet
1,003 posts
71 months
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1point7bar said: If you had a shearplate bulkhead various engine configurations would bolt to the same tub. Various sub assemblies allow for huge flexibility. That could be quite a game changer for long term development and options if designed with that approach from the outset. Dreamspeed said: I agree with everything you mentioned here. Although the Golf it’s self is a quality car, and I fully rate the 3.2 V6 (shared with Audi) I do understand the limitations of a transverse layout, and as you say it’s pretty similar to a hot hatch, but if you take a look at the Golfs “uncle” the A6 you’ll find an in-line front mounted, front wheel drive layout, perfect to be lifted out in one piece and dropped behind the driver for a mid-engined layout.
The VR6 engine could be turned 90 degrees and fitted to the Audi transverse gearbox, if you didn’t want to keep the original donor Audi unit.
Like you say, years ago you bought an old rust bucket and stripped it of its parts, today you can buy perfectly fine German/Japanese/British large luxury cars for next to nothing; even selling on body panels you don’t need for the kit.
I agree, there are plenty of small, lightweight cars already, let’s do something with a big powerful V6 or V8? Didn't Caterham spend months trying to decide which end to put the engine in their stillborn successor to the 21? We're in good company  It'd almost be rude not to use a big engine given how many are available from different manufacturers now at minimal cost for the donor. A far cry from the days of either Rover V8 or American iron. In a lightweight shell the mpg should be positively indecent for their size, and with a <2001 donor you're still only paying half the tax that a big engined new car would attract. Granted, not big costs in the scheme of things, but that's the sort of thing people do pay attention to.
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1point7bar
1,091 posts
17 months
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The tub would have to have a minimum spec, so that driving the family around with luggage was a build option, all the way up to can't get in easily because of the door bars and six point harness.  The subframes would be bolted not welded as in the photo. This would make the build modular.
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KDIcarmad
Original Poster
703 posts
20 months
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Dreamspeed said: I agree, there are plenty of small, lightweight cars already, let’s do something with a big powerful V6 or V8? That is just what the UK kit car industry needs. Brit-fire=V8 Brit-flame=V6. I know someone who is look for a more "sporty" replacement for there RX8. They love the car, but as they put it want some with a bit of excitement and still comfortable. Before the RX8 they had a Westfield and a Jaguar XK8 (a bit soft!). I heard they look a 911 recently. Clear Brit-fire/flame would make a good secondhand 911 challenger. By the way have you every seen any one in the rear seats of a 911? They look very small. Brit-flame could be a 2+2 with a mid-engine V6! Brit-fire a front engine (as far back as possible make it a front/mid)V8 with 2 seats. Both hard to do and get right. I hope the flame would come in at £15000 and Fire at under £25-30,000. What do you all think? What every design is chosen will need to be easy build, this mean you get every part that is unique to the car in the kit. A list of all the part and there manufactures id part number to build the finished car. A build manual that is like the "for Dummies" books. Plus a tool kit to get you started with the build. As pointed out very few people tinker with cars now, so many may not have the right tool kit to build a car. I know this would very hard to do, a lot of work, but it would help sell the kit, no we would sell the finished car! The build would need to be quick months not years.
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Ferg
15,242 posts
126 months
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jagnet said: Just my opinion of course, but small engine + light weight already has plenty of choice for the kit builder. Not if you want a practical road car, surely. Not since Westfield realised they didn't know how to build the Libra. 
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1point7bar
1,091 posts
17 months
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You don't have to use the engine as a stressed member but you can if you want to. This is the benefit of modular design.
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jagnet
1,003 posts
71 months
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1point7bar said: The tub would have to have a minimum spec, so that driving the family around with luggage was a build option, all the way up to can't get in easily because of the door bars and six point harness. In which case, perhaps the centre tub could even be a composite monocoque? Ferg said: Not if you want a practical road car, surely. Not since Westfield realised they didn't know how to build the Libra.   Yes - small, lightweight and practical aren't natural bedfellows. It's noticeable that as the kit car industry chases lightness, everyday useability has all but disappeared (with the exception of some particularly hardy individuals). KDIcarmad said: That is just what the UK kit car industry needs. Brit-fire=V8 Brit-flame=V6.
I know someone who is look for a more "sporty" replacement for there RX8. They love the car, but as they put it want some with a bit of excitement and still comfortable. Before the RX8 they had a Westfield and a Jaguar XK8 (a bit soft!). I heard they look a 911 recently. Clear Brit-fire/flame would make a good secondhand 911 challenger. By the way have you every seen any one in the rear seats of a 911? They look very small.
Brit-flame could be a 2+2 with a mid-engine V6! Brit-fire a front engine (as far back as possible make it a front/mid)V8 with 2 seats. Both hard to do and get right. I hope the flame would come in at £15000 and Fire at under £25-30,000. What do you all think?
What every design is chosen will need to be easy build, this mean you get every part that is unique to the car in the kit. A list of all the part and there manufactures id part number to build the finished car. A build manual that is like the "for Dummies" books. Plus a tool kit to get you started with the build. As pointed out very few people tinker with cars now, so many may not have the right tool kit to build a car. I know this would very hard to do, a lot of work, but it would help sell the kit, no we would sell the finished car! The build would need to be quick months not years. I like the idea of the Brit-flame. Granted, the Evora springs to mind but that'd be the only other 2+2 mid engine V6 coupe, so hardly a crowded market. It'd be necessary to distinguish them apart however to avoid the "cheap Evora" label. Perhaps 4 pot options later using 1point7bar's modular idea. V8 Brit-fire sounds spot on still, in the spirit of TVR. The prices appear reasonable, and I'm sure achievable. A good quality build manual and parts list, yes definitely. Not 100% on the tool kit mind - perhaps a list of tools then people can source them wherever they wish, new or secondhand. I wouldn't want to be wasting time and money dealing with tool replacements when someone uses a screwdriver as a pry bar, etc. Design them for the road rather than the race track, with practicality and useability and we'd be onto a winner (or two). V12 Brit-inferno anyone? 
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OlberJ
11,938 posts
102 months
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Front engine, rwd coupe with a choice of engines.
Mx5 is the obvious choice with so many of them out there and standard, sc'd, tc's, v6, v8s all trodden paths.
Stiggy (MEV) had it almost nailed with the Mevx5 IMO. It just needed to be based on a lightweight chassis rather than a bodykit added on top of the Mx5 shell.
I'd make it more of breadvan shape though. Not estate big but practical shooting brake size. Maybe fastback styled like a smart coupe and a targa roof.
Needs to be spot on with the styling though. Classic lines and a little innovation to keep it interesting.
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1point7bar
1,091 posts
17 months
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The shearplate is for structural improvement in chassis shear.
It is a convenient design efficiency to use a shearplate across the front of the engine behind the pulleys also, to mount it as a rigid member. The suspension in such a machine is spherical brgs, so road miles are unrealistic.
The wheelbase and thus the silhouette remain a constant so changing body panels is unnecessary. Obviously different cooling and induction systems need different ducting under the panels, but this is a kitcar.
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1point7bar
1,091 posts
17 months
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The same chassis can be easily built as many different variants.
I can think of a very successful Porsche factory racecar design with structually bolted subframes.
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1point7bar
1,091 posts
17 months
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I was talking about families and luggage.
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1point7bar
1,091 posts
17 months
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When the bolts are tight there is no slop in many a joint.
And please help me not argue about torsional strength across a shear plate?
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1point7bar
1,091 posts
17 months
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Road cars do not use spherical brgs instead of wishbone bushes.
Have you driven any distance on bumpy roads without rubber bushes?
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